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1.0  Warnings and Important Information

This product is part of a personal fall arrest, restraint, work positioning, suspension, or rescue system. A Personal Fall Arrest System (PFAS) is 

typically composed of an anchorage and a Full Body Harness (FBH), with a connecting device, i.e., a Shock Absorbing Lanyard (SAL), or a

Self-Retracting Device (SRD), attached to the dorsal D-ring of the FBH. 

These instructions must be provided to the worker using this equipment. The worker must read and understand the manufacturer’s instructions 

for each component or part of the complete system. Manufacturer’s instructions must be followed for proper use, care, and maintenance of this 

product. These instructions must be retained and be kept available for the worker’s reference at all times. Alterations or misuse of this product, 

or failure to follow instructions, may result in serious injury or death.

A Fall Protection Plan must be on file and available for review by all workers. It is the responsibility of the worker and the purchaser of this 

equipment to assure that users of this equipment are properly trained in its use, maintenance, and storage. Training must be repeated at regular 

intervals. Training must not subject the trainee to fall hazards.

Consult a doctor if there is reason to doubt your fitness to safely absorb the shock of a fall event. Age and fitness seriously affect a worker’s 

ability to withstand falls. Pregnant women or minors must not use this equipment.

ANSI limits the weight of fall protection equipment users to a maximum of 310 lbs. Products in this manual may have a rated capacity exceeding 

ANSI capacity limits. Heavy users experience more risk of serious injury or death due to falls because of increased fall arrest forces placed on the 

user’s body. In addition, the onset of suspension trauma after a fall even may be accelerated for heavy users. 

The user of the equipment discussed in this manual must read and understand the entire manual before beginning work.

NOTE: For more information consult the ANSI Z359 body of standards.

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Avoid moving machinery, thermal, electrical and/or chemical hazards as contact may cause serious injury or death.

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Avoid swing falls. 

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Follow the weight restrictions and recommendations in this manual. 

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Remove from service any equipment subjected to fall arrest forces.

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Remove from service any equipment that fails inspection.

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Do not alter or intentionally misuse this equipment.

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Consult FallTech when using this equipment in combination with components or subsystems other than those described in this manual.

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Do not connect rebar hooks, large carabiners, or large snap hooks to the FBH dorsal D-rings as this may cause a roll-out condition and/or 

unintentional disengagement.

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Avoid sharp and/or abrasive surfaces and edges.  

• 

Use caution when performing arc welding. Arc flash from arc welding operations, including accidental arcs from electrical equipment, can 

damage equipment and are potentially fatal. 

• 

Examine the work area. Be aware of the surroundings and workplace hazards that may impact safety, security, and the functioning of fall 

arrest systems and components. 

• 

Hazards may include but not be limited to cable or debris tripping hazards, equipment failures, personnel mistakes, moving equipment 

such as carts, barrows, fork lifts, cranes, or dollies. Do not allow materials, tools or equipment in transit to contact any part of the fall arrest 

system. 

• 

Do not work under suspended loads.

WARNING

IMPORTANT

MHLL12 Rev A

092117

3

Summary of Contents for HLL

Page 1: ...yee training program as required by the Occupational Safety and Health Administration OSHA The FallTech SteelGrip Temporary Cable Horizontal Lifeline HLL is designed as a temporary reusable anchorage...

Page 2: ...Labels 8 0 Definitions Appendix A 3 4 8 9 13 13 14 15 17 For the purposes of this manual the FallTech SteelGrip Temporary Horizontal Lifeline may be referred to as the HLL the system or the lifeline...

Page 3: ...sers experience more risk of serious injury or death due to falls because of increased fall arrest forces placed on the user s body In addition the onset of suspension trauma after a fall even may be...

Page 4: ...lGrip Temporary Cable HLL is a dynamic anchorage subsystem that will vary in its performance depending upon the length of the system the number of workers attached and the type of PFAS being used Care...

Page 5: ...irements prior to installation and use of the system See tables and charts below for calculating minimum required fall clearance 7 Freefall Distance scenario is only allowed when the SteelGrip Tempora...

Page 6: ...6 5 27 5 28 5 29 5 30 5 31 5 81 90 26 0 27 0 28 0 29 0 30 0 31 0 32 0 33 0 91 100 27 5 28 5 29 5 30 5 31 5 32 5 33 5 34 5 1 2 3 B C A Figure 4 SteelGrip Temporary Cable HLL with SAL Minimum Fall Clear...

Page 7: ...Level or Obstruction If SRD Deceleration Distance is unknown use 2 feet for ANSI Z359 14 Class A SRDs or use 4 1 2 feet for ANSI Z359 14 Class B SRDs Work below HLL to avoid Swing Fall Figure 5 Steel...

Page 8: ...Z359 14 allows up to 24 of deceleration for Class A SRDs and up to 54 of deceleration for Class B SRDs The charts below demonstrate clearance requirements below the working surface when using the Fall...

Page 9: ...hor Point of a Personal Fall Arrest System 4 5 Product Assembly and Installation System installation requires end anchor points that are a minimum of 5000 Lbs in both vertical and horizontal direction...

Page 10: ...kle with the open shackle on the FallTech Tension Indicator Insert a turnbuckle bolt through the aligned holes thread on the nut and insert the cotter pin as shown in Figure 11 Step 6 Align the other...

Page 11: ...the instructions in the FallTech SteelGrip Stanchion User Manual Ensure that the lifeline passes through the intermediate stanchion s pass through brackets as shown in Figure 21 Step 4 Holding the cab...

Page 12: ...3 Secure the HLL system to the anchorage connectors with the provided end attachment carabiners Step 4 Holding the cable side jaw of the turnbuckle to prevent the lifeline from twisting use a tool to...

Page 13: ...se Inspection Prior to each the HLL system should be inspected by the user for damage wear and to ensure the lifeline is properly tensioned Please review the inspection checklist for inspection requir...

Page 14: ...Model Modelo N ____________________ Date of Manufacture Fecha de fabricaci n ____________________ Serial N de serie ____________________ Inspection Date Fecha de inspecci n Inspector Inspector Comment...

Page 15: ...fall protection program who through training and knowledge is capable of identifying evaluating and addressing existing and potential fall hazards and who has the employer s authority to take prompt c...

Page 16: ...forces from a body support to an anchorage or anchorage connector in a positioning system Qualified Person A person with a recognized degree or professional certificate and with extensive knowledge t...

Page 17: ...nsion Indicator Zinc Plated Alloy Steel Maximum Two Workers at up to 310 lbs Each OSHA 1926 502 Specifications for FallTech SteelGrip Temporary Cable HLL Part SteelGrip Coil Energy Absorber Ferruled C...

Page 18: ...chor Water filled Counterweight 7435 Bolt on D Ring Anchor w integral stud 7435H Bolt on D Ring Anchor 7438 6 Cable Pass Through Sling Anchor 7440 Removeable Concrete Anchor 5K 7440S Removeable Concre...

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