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2.3 

System Capacity:  

The FallTech SteelGrip® Temporary Cable HLL maximum capacity is two workers simultaneously, with each worker  

 

 

weighing no more than 310 Lbs. inclusive of clothing, tools, etc. For multiple span systems, maximum capacity is two workers per span    

 

with a maximum of six total workers per system, see Figures 3 and 4.

2.4 

Anchorage

 Requirements:

 End anchors selected for use with this system must be a minimum of 5,000 lbs. (22.2 kN). 

2.5 

Total Allowable Free Fall

OSHA limits free fall to 6’ or less. The HLL system described in this manual is designed to be used overhead and   

 

free fall should be limited to 6’ unless otherwise specified by a specific anchorage solution. 

2.6 

PFAS

 Selection:

 Only FallTech PFASs may be used in conjunction with this HLL system.  The HLL may be used with FallTech shock 

 

absorbing lanyards, FallTech self-retracting devices and FallTech fall arrestor connecting subsystems.

2.7 

Clearance

 Requirements:

 The FallTech SteelGrip® Temporary Cable HLL is designed to react to a fall event by elongating and 

 

deflecting to absorb energy.  PFAS attached to the HLL will also elongate during a fall event.  It is important to understand 

 

clearance requirements prior to installation and use of the system. See tables and charts below for calculating minimum required fall  

 

 

clearance.

*  7’ Freefall Distance scenario is only allowed when the SteelGrip® Temporary Cable HLL attached to the FallTech SteelGrip® Stanchion.  

    Freefall should be limited to 6’ or less when used with any other anchorage connector.

Span Leng

th (f

ee

t)

Freefall Distance (feet)

0

1

2

3

4

5

6

7 *

0 - 30

15.0’

16.0’

17.0’

18.0’

19.0’

20.0’

21.0’

22.0’

31 - 40

16.0’

17.0’

18.0’

19.0’

20.0’

21.0’

22.0’

23.0’

41 - 50

17.0’

18.0’

19.0’

20.0’

21.0’

22.0’

23.0’

24.0’

51 - 60

18.0’

19.0’

20.0

21.0’

22.0’

22.5’

24.0’

25.0’

61 - 70

18.5’

19.5’

20.5’

21.5’

22.5’

23.5’

24.5’

25.5’

71 - 80

19.5’

20.5’

21.5’

22.5’

23.5

24.5’

25.5’

26.5’

81 - 90

20.0’

21.0’

22.0’

23.0’

24.0’

25.0’

26.0’

27.0’

91 - 100

20.5’

21.5’

22.5’

23.5’

24.5’

25.5’

26.5’

27.5’

 SteelGrip® Temporary Cable HLL

 with SAL Minimum Required Fall Clearance

310 lbs. Maximum User Capacity

Max. One Worker

1

Find Span Length in Table Below

2

Find Freefall Distance in Table Below

3

Required Fall Clearance at the intersection of Span Length and Freefall Distance (see table below)

A.

 Overhead Anchorage      

B.

 Walking/Working Surface      

C.

 Nearest Lower Level or Obstruction

* Work below HLL to avoid Swing Fall

A

1

2

3

B

C

Figure 3 - SteelGrip® Temporary Cable HLL

 with SAL Minimum 

Fall Clearance (Maximum One Worker)

2.7.1 

Minimum Required Fall Clearance for One Worker w/SAL

MHLL12 Rev A

092117

5

Summary of Contents for HLL

Page 1: ...yee training program as required by the Occupational Safety and Health Administration OSHA The FallTech SteelGrip Temporary Cable Horizontal Lifeline HLL is designed as a temporary reusable anchorage...

Page 2: ...Labels 8 0 Definitions Appendix A 3 4 8 9 13 13 14 15 17 For the purposes of this manual the FallTech SteelGrip Temporary Horizontal Lifeline may be referred to as the HLL the system or the lifeline...

Page 3: ...sers experience more risk of serious injury or death due to falls because of increased fall arrest forces placed on the user s body In addition the onset of suspension trauma after a fall even may be...

Page 4: ...lGrip Temporary Cable HLL is a dynamic anchorage subsystem that will vary in its performance depending upon the length of the system the number of workers attached and the type of PFAS being used Care...

Page 5: ...irements prior to installation and use of the system See tables and charts below for calculating minimum required fall clearance 7 Freefall Distance scenario is only allowed when the SteelGrip Tempora...

Page 6: ...6 5 27 5 28 5 29 5 30 5 31 5 81 90 26 0 27 0 28 0 29 0 30 0 31 0 32 0 33 0 91 100 27 5 28 5 29 5 30 5 31 5 32 5 33 5 34 5 1 2 3 B C A Figure 4 SteelGrip Temporary Cable HLL with SAL Minimum Fall Clear...

Page 7: ...Level or Obstruction If SRD Deceleration Distance is unknown use 2 feet for ANSI Z359 14 Class A SRDs or use 4 1 2 feet for ANSI Z359 14 Class B SRDs Work below HLL to avoid Swing Fall Figure 5 Steel...

Page 8: ...Z359 14 allows up to 24 of deceleration for Class A SRDs and up to 54 of deceleration for Class B SRDs The charts below demonstrate clearance requirements below the working surface when using the Fall...

Page 9: ...hor Point of a Personal Fall Arrest System 4 5 Product Assembly and Installation System installation requires end anchor points that are a minimum of 5000 Lbs in both vertical and horizontal direction...

Page 10: ...kle with the open shackle on the FallTech Tension Indicator Insert a turnbuckle bolt through the aligned holes thread on the nut and insert the cotter pin as shown in Figure 11 Step 6 Align the other...

Page 11: ...the instructions in the FallTech SteelGrip Stanchion User Manual Ensure that the lifeline passes through the intermediate stanchion s pass through brackets as shown in Figure 21 Step 4 Holding the cab...

Page 12: ...3 Secure the HLL system to the anchorage connectors with the provided end attachment carabiners Step 4 Holding the cable side jaw of the turnbuckle to prevent the lifeline from twisting use a tool to...

Page 13: ...se Inspection Prior to each the HLL system should be inspected by the user for damage wear and to ensure the lifeline is properly tensioned Please review the inspection checklist for inspection requir...

Page 14: ...Model Modelo N ____________________ Date of Manufacture Fecha de fabricaci n ____________________ Serial N de serie ____________________ Inspection Date Fecha de inspecci n Inspector Inspector Comment...

Page 15: ...fall protection program who through training and knowledge is capable of identifying evaluating and addressing existing and potential fall hazards and who has the employer s authority to take prompt c...

Page 16: ...forces from a body support to an anchorage or anchorage connector in a positioning system Qualified Person A person with a recognized degree or professional certificate and with extensive knowledge t...

Page 17: ...nsion Indicator Zinc Plated Alloy Steel Maximum Two Workers at up to 310 lbs Each OSHA 1926 502 Specifications for FallTech SteelGrip Temporary Cable HLL Part SteelGrip Coil Energy Absorber Ferruled C...

Page 18: ...chor Water filled Counterweight 7435 Bolt on D Ring Anchor w integral stud 7435H Bolt on D Ring Anchor 7438 6 Cable Pass Through Sling Anchor 7440 Removeable Concrete Anchor 5K 7440S Removeable Concre...

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