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4.7 

Product Installation Using The FallTech SteelGrip® Stanchions (Single or Multiple Span):

Step 1:  The HLL system described in this manual is designed for use with the FallTech SteelGrip® Stanchions, which provide a minimum two to    

 

one safety factor relative to the loads applied by the system, see Figure 17. In order to reduce the required fall clearance, the use of 

 

intermediate stanchions to reduce span length is recommended. For more details see the 

FallTech SteelGrip® Stanchion User Instruction   

 

Manual. 

 

Note: 

The maximum single span length when using stanchions is 60’, see Figure 18.  The overall system length can be 

 

increased by using intermediate stanchions to create multiple spans in at most 60’ increments.  For multiple spans    

 

two FallTech SteelGrip® Coil Energy Absorbers must be used, see Figure 19.

Step 2:  Secure the HLL system to the end stanchions using the  

 

provided end attachment carabiners as shown in 

 

Figure 20.

Step 3:  For single span systems, skip to step 4.

 

For multiple span systems:

 

Ensure the pass-through brackets are installed per the  

 

instructions in the FallTech SteelGrip® Stanchion User  

 

Manual.   Ensure that the lifeline passes through the 

 

intermediate stanchion’s pass through brackets as  

 

shown in Figure 21. 

Step 4:  Holding the cable side jaw of the turnbuckle to prevent the  

 

lifeline from twisting, use a tool to rotate the turnbuckle. Rotate  

 

the turnbuckle so that the jaws draw toward each other as   

 

shown in  Figure 22. 

 

 

If a FallTech Tension Indicator is not being used, tighten 

 

the turnbuckle until the center of the lifeline sags no more than  

 

6 inches below the end anchorage points.

 

If a FallTech Tension Indicator is being used, tighten the turn 

 

buckle until the indicator is located in the center green section  

 

of the window, as shown in Figure 23.

Step 5:  Once properly tensioned, the lifeline subsytem can be used.

Beam Load Requirements - End Stanchions

Part #

Configuration

A

B

C

D

SteelGrip® Temporary Cable HLL

620020  

Through 

620330

1-man

5,400 lbs 16,875

ft-lbs

1,800 lbs 1,500

ft-lbs

2-man

6,600 lbs 20,625

ft-lbs

3,600 lbs 3,000

ft-lbs

*All values include 2:1 safety factor as required by OSHA

D

B

A

C

Figure 17 - Stanchion System Loads

≤60’

Figure 18 - Maximum Single Span Length

≤ 60’

≤ 60’

Figure 19 - Multiple Span

Figure 20

Figure 21

Figure 22

Figure 23

MHLL12 Rev A

092117

11

Summary of Contents for HLL

Page 1: ...yee training program as required by the Occupational Safety and Health Administration OSHA The FallTech SteelGrip Temporary Cable Horizontal Lifeline HLL is designed as a temporary reusable anchorage...

Page 2: ...Labels 8 0 Definitions Appendix A 3 4 8 9 13 13 14 15 17 For the purposes of this manual the FallTech SteelGrip Temporary Horizontal Lifeline may be referred to as the HLL the system or the lifeline...

Page 3: ...sers experience more risk of serious injury or death due to falls because of increased fall arrest forces placed on the user s body In addition the onset of suspension trauma after a fall even may be...

Page 4: ...lGrip Temporary Cable HLL is a dynamic anchorage subsystem that will vary in its performance depending upon the length of the system the number of workers attached and the type of PFAS being used Care...

Page 5: ...irements prior to installation and use of the system See tables and charts below for calculating minimum required fall clearance 7 Freefall Distance scenario is only allowed when the SteelGrip Tempora...

Page 6: ...6 5 27 5 28 5 29 5 30 5 31 5 81 90 26 0 27 0 28 0 29 0 30 0 31 0 32 0 33 0 91 100 27 5 28 5 29 5 30 5 31 5 32 5 33 5 34 5 1 2 3 B C A Figure 4 SteelGrip Temporary Cable HLL with SAL Minimum Fall Clear...

Page 7: ...Level or Obstruction If SRD Deceleration Distance is unknown use 2 feet for ANSI Z359 14 Class A SRDs or use 4 1 2 feet for ANSI Z359 14 Class B SRDs Work below HLL to avoid Swing Fall Figure 5 Steel...

Page 8: ...Z359 14 allows up to 24 of deceleration for Class A SRDs and up to 54 of deceleration for Class B SRDs The charts below demonstrate clearance requirements below the working surface when using the Fall...

Page 9: ...hor Point of a Personal Fall Arrest System 4 5 Product Assembly and Installation System installation requires end anchor points that are a minimum of 5000 Lbs in both vertical and horizontal direction...

Page 10: ...kle with the open shackle on the FallTech Tension Indicator Insert a turnbuckle bolt through the aligned holes thread on the nut and insert the cotter pin as shown in Figure 11 Step 6 Align the other...

Page 11: ...the instructions in the FallTech SteelGrip Stanchion User Manual Ensure that the lifeline passes through the intermediate stanchion s pass through brackets as shown in Figure 21 Step 4 Holding the cab...

Page 12: ...3 Secure the HLL system to the anchorage connectors with the provided end attachment carabiners Step 4 Holding the cable side jaw of the turnbuckle to prevent the lifeline from twisting use a tool to...

Page 13: ...se Inspection Prior to each the HLL system should be inspected by the user for damage wear and to ensure the lifeline is properly tensioned Please review the inspection checklist for inspection requir...

Page 14: ...Model Modelo N ____________________ Date of Manufacture Fecha de fabricaci n ____________________ Serial N de serie ____________________ Inspection Date Fecha de inspecci n Inspector Inspector Comment...

Page 15: ...fall protection program who through training and knowledge is capable of identifying evaluating and addressing existing and potential fall hazards and who has the employer s authority to take prompt c...

Page 16: ...forces from a body support to an anchorage or anchorage connector in a positioning system Qualified Person A person with a recognized degree or professional certificate and with extensive knowledge t...

Page 17: ...nsion Indicator Zinc Plated Alloy Steel Maximum Two Workers at up to 310 lbs Each OSHA 1926 502 Specifications for FallTech SteelGrip Temporary Cable HLL Part SteelGrip Coil Energy Absorber Ferruled C...

Page 18: ...chor Water filled Counterweight 7435 Bolt on D Ring Anchor w integral stud 7435H Bolt on D Ring Anchor 7438 6 Cable Pass Through Sling Anchor 7440 Removeable Concrete Anchor 5K 7440S Removeable Concre...

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