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4.10 

Releasing Lifeline Tension: 

 

Upon completion of work, to move to a new location or to disconnect  

 

from the end anchorage connectors, lifeline tension should  

 

 

be released. 

Step 1:  Holding the cable side jaw of the turnbuckle to prevent the lifeline    

 

from twisting, use a tool to rotate the turnbuckle. Rotate the  

 

 

turnbuckle so that the jaws draw away from each other as shown in    

 

Figure 28. 

Step 2:  Once enough tension has been removed from the lifeline, remove the  

 

end attachment carabiners from their anchor points.

4.9 

Connecting to the HLL System:

Approach the work area using the appropriate access equipment. Connect the PFAS connector (free end connector on the SAL or SRD) directly to 

the HLL wire rope. Do not connect to any component other than the wire rope.  Connectors must meet all compatibility and strength requirements.

Figure 28

Maintenance: 

No scheduled maintenance is required, other than the replacement of items that failed inspection.

Service:   

There are no specific service requirements for this system component.

Storage:  

If the unit is removed from its installation location, it should be stored in a dry area free of corrosive elements that may harm    

 

 

or cause the product not to function.

5.0  Maintenance, Service and Storage

6.0  Inspection

5.1  

Pre-Use Inspection:

 Prior to each the HLL system should be inspected by the user for damage, wear and to ensure the lifeline is properly

 

tensioned. Please review the inspection checklist for inspection requirements.

5.2 

Inspection Frequency:

 Other than pre-use inspection, the FallTech SteelGrip® Horizontal Lifeline should be inspected by a competent 

 

person at least once a year.

5.3 

Inspection Checklist:

 A general inspection should be done at the intervals specified in this manual. Inspect as follows:

Step 1:  Inspect labels. Ensure legibility of content. If labels are missing or illegible,  

 

remove the system from service.

Step 2:  Inspect all metal components for cracks, corrosion, deformities, missing or  

 

noticable defects.  Metal components include: the FallTech SteelGrip®Coil  

 

Energy Absorber, optional tension indicator, turnbuckle, carabiner, thimble  

 

eyes, shackles and all other hardware.

Step 3:  Inspect the entire working length of wire rope for damage caused by 

 

chemical corruption or excessive heat as evident by discoloration (A), 

 

birdcaging (B), broken wire strands (C), kinks and bent strands (D), see  

 

Figure 29. 

Step 4:  Inspect the SteelGrip®Coil Energy Absorber, it should not be extended, cracked or deformed.  Figure 30 shows the coil energy absorber in  

 

a non-deployed condition whereas Figure 31 shows the coil energy absorber in a partially deployed state.  If there is tearing of the metal,  

 

remove from service and replace.

Figure 30

Figure 31

Figure 29

MHLL12 Rev A

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Summary of Contents for HLL

Page 1: ...yee training program as required by the Occupational Safety and Health Administration OSHA The FallTech SteelGrip Temporary Cable Horizontal Lifeline HLL is designed as a temporary reusable anchorage...

Page 2: ...Labels 8 0 Definitions Appendix A 3 4 8 9 13 13 14 15 17 For the purposes of this manual the FallTech SteelGrip Temporary Horizontal Lifeline may be referred to as the HLL the system or the lifeline...

Page 3: ...sers experience more risk of serious injury or death due to falls because of increased fall arrest forces placed on the user s body In addition the onset of suspension trauma after a fall even may be...

Page 4: ...lGrip Temporary Cable HLL is a dynamic anchorage subsystem that will vary in its performance depending upon the length of the system the number of workers attached and the type of PFAS being used Care...

Page 5: ...irements prior to installation and use of the system See tables and charts below for calculating minimum required fall clearance 7 Freefall Distance scenario is only allowed when the SteelGrip Tempora...

Page 6: ...6 5 27 5 28 5 29 5 30 5 31 5 81 90 26 0 27 0 28 0 29 0 30 0 31 0 32 0 33 0 91 100 27 5 28 5 29 5 30 5 31 5 32 5 33 5 34 5 1 2 3 B C A Figure 4 SteelGrip Temporary Cable HLL with SAL Minimum Fall Clear...

Page 7: ...Level or Obstruction If SRD Deceleration Distance is unknown use 2 feet for ANSI Z359 14 Class A SRDs or use 4 1 2 feet for ANSI Z359 14 Class B SRDs Work below HLL to avoid Swing Fall Figure 5 Steel...

Page 8: ...Z359 14 allows up to 24 of deceleration for Class A SRDs and up to 54 of deceleration for Class B SRDs The charts below demonstrate clearance requirements below the working surface when using the Fall...

Page 9: ...hor Point of a Personal Fall Arrest System 4 5 Product Assembly and Installation System installation requires end anchor points that are a minimum of 5000 Lbs in both vertical and horizontal direction...

Page 10: ...kle with the open shackle on the FallTech Tension Indicator Insert a turnbuckle bolt through the aligned holes thread on the nut and insert the cotter pin as shown in Figure 11 Step 6 Align the other...

Page 11: ...the instructions in the FallTech SteelGrip Stanchion User Manual Ensure that the lifeline passes through the intermediate stanchion s pass through brackets as shown in Figure 21 Step 4 Holding the cab...

Page 12: ...3 Secure the HLL system to the anchorage connectors with the provided end attachment carabiners Step 4 Holding the cable side jaw of the turnbuckle to prevent the lifeline from twisting use a tool to...

Page 13: ...se Inspection Prior to each the HLL system should be inspected by the user for damage wear and to ensure the lifeline is properly tensioned Please review the inspection checklist for inspection requir...

Page 14: ...Model Modelo N ____________________ Date of Manufacture Fecha de fabricaci n ____________________ Serial N de serie ____________________ Inspection Date Fecha de inspecci n Inspector Inspector Comment...

Page 15: ...fall protection program who through training and knowledge is capable of identifying evaluating and addressing existing and potential fall hazards and who has the employer s authority to take prompt c...

Page 16: ...forces from a body support to an anchorage or anchorage connector in a positioning system Qualified Person A person with a recognized degree or professional certificate and with extensive knowledge t...

Page 17: ...nsion Indicator Zinc Plated Alloy Steel Maximum Two Workers at up to 310 lbs Each OSHA 1926 502 Specifications for FallTech SteelGrip Temporary Cable HLL Part SteelGrip Coil Energy Absorber Ferruled C...

Page 18: ...chor Water filled Counterweight 7435 Bolt on D Ring Anchor w integral stud 7435H Bolt on D Ring Anchor 7438 6 Cable Pass Through Sling Anchor 7440 Removeable Concrete Anchor 5K 7440S Removeable Concre...

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