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Installation

F-40 Laminator Operator Manual

2-6

© GBC Pro-Tech 1998 February

 WARNING

6.

Once the laminator is in place set the locking 
mechanism on all four wheels to ON.

7.

Remove any plastic strapping and packing paper 
taped to the 

roll

s.

  CAUTION

8.

Remove all packing materials to a safe distance 
from the laminator.

A NOTE ABOUT RECYCLING

The crate components can be reused for shipping the
machine again, or can be disassembled and the wood
and screws recycled. The shrink wrap is not recyclable,
however, so it must be discarded.

NOTE

A word about international shipments: As these are
heavy pieces of equipment, GBC Pro-Tech takes every
precaution to ensure that our laminators are properly
crated to the highest standards.

Before machines leave our loading dock, they are pre-
treated with a VCI protective film to provide total cor-
rosion protection. This protective film is wrapped
around the machine and completely sealed. In addition,
moisture absorbing silicone desiccite packs are packed
inside the crate and machine cabinets.

Prior to start up of the machine, you must remove the
desiccite packs from each cabinet and discard. DO
NOT operate the machine with the desiccite packs
inside the cabinets.

6HWXS

Once the Falcon 40 Laminator has been unpacked and 
moved into final position check each of the following 
items.

Tools required:

1

/

8

" hex wrench

Adjustable wrench

Setup Procedure

1.

Inspect the laminator for any obvious shipping 
damage.

2.

Remove the drive and control side cabinet covers 

with the 

1

/

8

" hex wrench by removing the six 

screws holding each cover in place.

3.

Inspect all the bolts and tighten any that were loos-
ened during shipping.

4.

Check the upper main 

roll

 assembly by using the 

handwheel to raise and lower the 

roll

. It should 

move smoothly.

5.

Set the nip. (See Section 4: Maintenance and Trou-
bleshooting
 for the procedure.)

6.

Verify that both infrared sensors are clean and have 
an uninterrupted view of the rolls.

Do not attempt to move the laminator across 

anything other than a flat, level surface without  

trained and qualified riggers. You can be crushed 

or seriously injured.

The Falcon 40 Laminator is a large and heavy 

piece of equipment. It is necessary to employ  

LICENSED RIGGERS ONLY to move the 

machine. The laminator is not designed to be  

tipped up or sideways in any way. Such action 

disturbs the exact alignment of the rolling parts  

of the machine and requires extensive 

realignment. GBC Pro-Tech’s warranty does not 

cover malfunction of the equipment due to 

mishandling and/or tipping.

GBC Pro-Tech bears no responsibility for 

personal injury or damage due to moving the  

laminator improperly.

Do not use a knife or other sharp instrument 

during installation or while servicing the  

laminator. You can cause irreparable damage to 

the rolls.

Summary of Contents for F-40

Page 1: ...an ual and all safe ty labe ls befo re ope ratin g this mac hine 2 Only a train ed pers on is to be perm itted to ope rate this mac hine Trai ning sho uld inclu de inst ruct ion in ope ratio n und er...

Page 2: ...ublication and to the products described in it without notice All specifications and information concerning products are subject to change without notice Reference in this publication to information o...

Page 3: ...re 3 3 Loading the Film 3 3 Positioning the Film 3 3 Heating 3 4 Cooling 3 4 Paper Tips 3 4 Process Control Charts 3 5 Mounting and Laminating One Pass 3 5 Setup and Procedure 3 5 Mounting Only 3 6 Se...

Page 4: ...DLQWHQDQFH DQG 7URXEOHVKRRWLQJ Cleaning 4 1 Adjusting the Nip 4 5 Chain Tensioning 4 5 Lubrication 4 6 Contacting Technical Support 4 7 Output Troubleshooting Guide 4 8 6HFWLRQ DUUDQW Limited Warranty...

Page 5: ...feature of the laminator is the photoelec tric eye system that stops the machine when objects move into the nip area Once the blocking object is removed and the light beam reestablished the rolls res...

Page 6: ...h The photoelectric eye system is overridden and your fingers can get caught in the nip You can be crushed or burned NOT AUS EM E R G E N C Y S T O P AR R E T D U R G E N CE NOT AUS EM E R G E N C Y S...

Page 7: ...roll The operating environment must be free of dust flammable liquids and vapors You can be injured by inhaling chemical vapors Vapor build up or stored flammable liquids can cause a fire Excessive d...

Page 8: ...cause a fire The three prong plug fits only into a grounding type power outlet If you are unable to insert the plug into the existing outlet contact a qualified electrician to replace the obsolete ou...

Page 9: ...ONS INC DOYLESTOWN PA LVM 240C 1994 HCS Inc 800 748 0241 Reorder No 1033 PT Crush and burn hazard Stay clear of moving rollers Stop machine and raise roll before cleaning WARNING ACHTUNG MISE EN GARDE...

Page 10: ...Safety F 40 Laminator Operator Manual 1 6 GBC Pro Tech 1998 February Blank page...

Page 11: ...vironment to operate properly It must not be located where there is air blowing directly on the machine WARNING CAUTION Is there an appropriate power outlet available or has a certified electrician be...

Page 12: ...lation F 40 Laminator Operator Manual 2 2 GBC Pro Tech 1998 February Figure 2 1 Laminator Space Requirements 4 6 1 1m 2 2 7m 10 3m 10 3m 3 1m 73 1 8m Floor Trimmer 3 x 6 1m x 2m Table Recommended clea...

Page 13: ...head screwdriver 7 8 open end wrench or adjustable wrench If the laminator is in a cardboard box 1 Remove the securing screws around the bottom of the box using the Phillips head screwdriver as shown...

Page 14: ...they are pre treated with a VCI protective film to provide total cor rosion protection This protective film is wrapped around the machine and completely sealed In addition moisture absorbing silicone...

Page 15: ...6001 PT Caref ully read Oper ator s Manu al befor e hand ling this mach ine Obse rve instru ction s and safety rules when opera ting WA RN ING AC HT UN G MISE EN GAR DE NOT AUS E M E R G E N CY ST OP...

Page 16: ...n check each of the following items Tools required 1 8 hex wrench Adjustable wrench Setup Procedure 1 Inspect the laminator for any obvious shipping damage 2 Remove the drive and control side cabinet...

Page 17: ...re 2 6 Power Cord Connection ALWAYS CHECK THE INFRARED SENSORS PRIOR TO OPERATION The sensors must be clean and have free view of the roll to maintain proper roll operating temperatures The rolls can...

Page 18: ...s functioning The rolls should stop Move the object away from the nip The laminator should resume operation WARNING Is the motor functioning Test the motor at various speeds ranging from 0 18 At 0 the...

Page 19: ...abinet that is bolted closed to isolate the electrical and drive system components for the safety of the operator Only a quali fied service technician should open these cabinets The laminator is equip...

Page 20: ...TROLLER Provides a readout of the temperature of the upper roll and the set point for the desired temperature 7 LOWER ROLL HEATER CONTROLLER Provides a readout of the temperature of the lower roll and...

Page 21: ...here are two important points to remember when loading film 1 The adhesive side of the film must be oriented away on the outside from the laminating roll Otherwise it will immediately bond to the roll...

Page 22: ...e is ready to use RROLQJ The following procedure is the fastest way to cool the machine Natural cooling can also be used 1 Set the heater switches to OFF 2 Leave the cooling system ON 3 Lower the uppe...

Page 23: ...side down in between the rolls Lower them until they contact with the board Turn the crank another 1 4 of a turn Set the machine to reverse and remove the board by acti vating the motor Do not adjust...

Page 24: ...irst encapsulated and then mounted 6HWXS DQG 3URFHGXUH 3DVV 1 Adjust the machine settings as shown in process chart 3 4a and remove the infeed table 2 Web up the overlaminate by bringing it around the...

Page 25: ...ng it over the upper main roll Drape the film only about halfway down the upper main roll 3 Pull the mount adhesive straight up from the lower unwind position being careful not to stick the film to th...

Page 26: ...ard into the nip and lower the upper main roll Press the footswitch Once the leader board is through the nip release the foot switch Lower the roll 1 2 a turn past the initial contact of the upper lam...

Page 27: ..._________________ __________________________________________________________________________________________ __________________________________________________________________________________________...

Page 28: ..._____________________________________ ___________________________________________________________________________________________ MATERIALS Upper Media 3 mil gloss Image Media Bond Paper Lower Media N...

Page 29: ...________________________________________ __________________________________________________________________________________________ MATERIALS Upper Media N A Image Media Bond Paper Lower Media N A Mou...

Page 30: ...____________________________________________________ ___________________________________________________________________________________________ MATERIALS Upper Media Pro Gloss Image Media Bond Paper...

Page 31: ...___________________________________________________________ __________________________________________________________________________________________ MATERIALS Upper Media N A Image Media N A Lower M...

Page 32: ...__________________________________________________________________ ___________________________________________________________________________________________ MATERIALS Upper Media 3 mil Gloss Image M...

Page 33: ..._______________________________ __________________________________________________________________________________________ MATERIALS Upper Media N A Image Media N A Lower Media N A Mounting Substrate...

Page 34: ...___________________________________________ ___________________________________________________________________________________________ MATERIALS Upper Media 3 mil Gloss Image Media Bond Paper Lower M...

Page 35: ...oths Protective rubber gloves To clean the infrared sensors CAUTION Using a clean damp cloth gently wipe both infrared sensors See Figure 4 1 for sensor location Daily Clean the infrared sensors Clean...

Page 36: ...g WARNING ACHTU NG MI SE EN GA RD E 1994 HCS Inc 800 748 0241 Reorde r No 1033 PT Cr us h an d bu rn ha za rd Stay cle ar of mo vin g rol ler s Stop ma ch ine an d rai se rol l be for e cle an ing WAR...

Page 37: ...using a rubber cement eraser remove any heat activated adhesive from the rolls CAUTION CAUTION Exercise extreme caution while cleaning the laminator You can be caught in the turning rolls and crushed...

Page 38: ...laminator to cool To clean the cabinet and covers 1 Unplug the laminator to clean the exterior 2 Using a damp cotton terry cloth water only clean the exterior of the laminator WARNING Use the minimum...

Page 39: ...n open end wrench clockwise to lower the roll end and counter clockwise to raise the roll end Adjust the ends of the upper main roll until there is an even gap between the rolls as shown in Figure 4 3...

Page 40: ...1 8 hex wrench by removing the six screws holding each cover in place 2 Using the grease gun lubricate each grease fitting shown in Figure 4 5 with one squirt of high tem perature grease Figure 4 5 Gr...

Page 41: ...parts and technical service in North America please call 1 800 790 7787 Please provide serial number when calling for service In Europe please call 44 0 1844 202 440 or fax 44 0 1844 202 441 For film...

Page 42: ...nsion Check operational settings for materials being used Problem Waves on only one side of the output Hints Check nip settings Check for even paper tension Other Common Problems Problem Blistering in...

Page 43: ...warranty specifically does not cover damage to the laminating rollers caused by knives razor blades other sharp objects failure caused by adhesives or improper use of the machine Warranty repair or re...

Page 44: ...Warranty F 40 Laminator Operator Manual 5 2 GBC Pro Tech 1998 February Blank page...

Page 45: ...ls 0 39 99 6 cm wide on a 3 7 6 cm ID core 10 25 4 cm maximum diameter Laminating Speeds 0 to 18 fmp o to 5 5 mpm with variable speed reversible action start and stop controlled either through the ins...

Page 46: ...Specifications F 40 Laminator Operator Manual 6 2 GBC Pro Tech 1998 February Blank page...

Page 47: ...Infrared sensors 2 6 2 7 4 1 Installation requirements 2 1 6 1 Isopropyl alcohol 4 1 Laminating material 6 1 Laminating opening 6 1 Laminating rolls 6 1 Laminating speeds 6 1 Lubrication 4 6 0 Main ro...

Page 48: ...pening 6 1 Laminating rolls 6 1 Laminating speeds 6 1 Weight 6 1 7 Technical support Call 1 800 236 8843 4 7 Two pass mount and laminate 3 6 3 7 8 Unpacking 2 3 Cardboard box 2 3 Crate 2 5 Upper main...

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