Fagor CO-500 Page 11 Service Manual Download

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22/07/2019

SERVICE MANUAL

EVO FRONT LOADING DISHWASHER

TECHNICAL DATA

6.1.

MACHINE SPECIFICATIONS

The machine is specially designed for cleaning tableware, glassware and other items of kitchenware, used in the

hotel and catering sector.

All the appliances have a specifications plate which identifies the appliance and indicates its technical

characteristics, it is located on one side of the machine. Do not remove the plate from the unit.

SPECIFICATIONS PLATE

NAME OF THE UNIT

CODE OF THE UNIT

SERIAL DATE OF

MANUFACTURE

ELECTRICAL SPECIFICATIONS

WATER SPECIFICATIONS

Summary of Contents for CO-500

Page 1: ...Service manual Service Manual SERVICE MANUAL EVO FRONT LOADING DISHWASHER 22 07 2019...

Page 2: ...LECTRICAL CONNECTION 15 8 2 HYDRAULIC CONNECTION 16 8 3 WASTE WATER CONNECTION 18 8 4 CHEMICAL DISPENSERS CONNECTION 19 8 4 1 RINSE AID HYDRAULIC DISPENSER CONNECTION CONCEPT 21 8 4 2 RINSE AID ELECTR...

Page 3: ...ART 40 9 5 13 TANK DRAINAGE 40 9 5 14 REGENERATION 40 9 5 15 DIAGNOSTICS 41 9 6 ADVANCE OPERATION 41 9 6 1 ADVANCE HYDRAULIC DIAGRAM 43 9 6 2 START UP 43 9 6 3 ADJUSTMENT OF PARAMETERS 43 9 6 4 THERMO...

Page 4: ...502 CO 502 W COP 503 COP 504 and COP 504 W 105 13 3 2 TANK RESISTANCE 230 V 0 8 kW 135 mm SIMPLE UL 12046952 AD 505 EVO 1 0 106 13 3 3 TANK RESISTANCE 230 V 2 8 kW 325 mm SIMPLE UL 12159451 CO 500 CO...

Page 5: ...service together with the renovation of the machine may result in property damage and or personal injury or even loss of life Please read the instructions in the manual supplied with the machine caref...

Page 6: ...IS OPERATING AND FOR 10 MINUTES AFTER DRAINING THE WASH TANK 2 1 PICTOGRAMS Danger Risk of imminent danger that may lead to serious physical injury or loss of life Failure to observe this instruction...

Page 7: ...d drainage pipes have been correctly disconnected When returning the machine to its original location it must be immobilised again Check that the power supply line and the water and drainage connectio...

Page 8: ...t a cleaning product distributor for detailed information about the methods and products available for the regular disinfection of the machine Only use products suitable for use with industrial dishwa...

Page 9: ...nded Inspection of the condition of the seals Inspection of the condition of the parts Checking the correct operation of the dispensers Tightening of the electrical connections on the terminals once a...

Page 10: ...osit packaging material in the correct bins for recycling Help to protect the environment and public health and to recycle waste from electrical and electronic equipment Do not dispose of the machine...

Page 11: ...henware used in the hotel and catering sector All the appliances have a specifications plate which identifies the appliance and indicates its technical characteristics it is located on one side of the...

Page 12: ...04 CI 230V 1N 13 A 2 8 kW 12 1 A 3G 1 5 mm2 1 9 2 2 0 6 16 A 3 4 kW 14 7 A 3G 2 5 mm2 2 8 2 2 0 6 20 A 4 3 kW 18 8 A 3G 2 5 mm2 3 7 2 2 0 6 400V 3N 16 A 6 2 kW 12 1 A 5G 1 5 mm2 5 6 2 2 0 6 230V 3 20A...

Page 13: ...ONT LOADING DISHWASHER 230V 3 SIM 25 A 7 2 kW 21 A 4G 4 mm2 5 6 1 0 6 FACTORY ELECTRICAL SETTING 230V 1N SIM 3 5 kW 15 A 3G 2 5 mm2 Voltage change connection 230V 1N 230V 1N 230V 1N 400V 3N 230V 3 BRI...

Page 14: ...3 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 6 3 DIMENSIONS GENERAL AND CONNECTION DIMENSIONS mm A Water inlet and filter B Drainage hose C Electrical power cable packing gland D Connection box E Rin...

Page 15: ...ays be carried out by an Authorised Service Technician in accordance with the manufacturer s instructions and the applicable regulations Do not change the position of or handle the machine components...

Page 16: ...e nameplate Check that the cross section of the power cable is appropriate for the required consumption It is essential that the electrical installation where it is going to be connected has an EARTHI...

Page 17: ...is represented by the symbol 8 2 HYDRAULIC CONNECTION Before connecting the machine to the mains water supply the water must be tested and should comply with the following requirements If the water q...

Page 18: ...on water hose connection Old or used hoses must NOT be used Install a shut off valve on the water supply close to the machine in an accessible position Check that the mains pressure is within the rang...

Page 19: ...ASTE WATER CONNECTION Incorrect installation of the appliance may result in the incorrect operation of it A drainage must be installed for this DN40 The installation should be in such a way as to ensu...

Page 20: ...with too many water drops or which are slow to dry are usually a sign of insufficient rinse aid Contact a chemical product supplier to determine the most suitable product and dose in order to optimis...

Page 21: ...ually a sign of insufficient rinse aid DETERGENT The machine may come fitted as standard with a detergent dispenser If this is not the case it can be installed subsequently Please ask your dealer or t...

Page 22: ...OADING PROCESS The dispenser has a button on the front for the initial loading of the dispenser on the adjustment screw itself Press the adjustment screw several times until the system is fully loaded...

Page 23: ...en the rinse pump is switched on That is when the machine is filling and during the rinse cycle LOADING PROCESS When the appliance is switched on the loading process takes place automatically while th...

Page 24: ...effect After installing the detergent dispenser or if this has already been pre installed at the factory the end of the clear tube with filter at the rear of the machine marked Detergent should be ins...

Page 25: ...n 2 2 5 3 3 5 4 4 5 5 Dispenser l h 0 5 1 15 1 5 2 2 3 2 6 3 Dose during rinse cycle ml cc 1 5 3 5 4 5 6 7 8 9 Alternatively an external detergent dispenser may be used This is connected electrically...

Page 26: ...T PLUS COP 504 B DD CI AG COP 504 B DD CI AG P1 P3 P3 3 s continuous wash P2 L1 L3 L2 Tank temperature Boiler temperature ON OFF ON OFF Led ON OFF Led ON OFF L1 L2 L3 P1 P2 Tank temperature Boiler tem...

Page 27: ...art Stop cycle button SC Self clean button MENU Programme cycle selector switch DISPLAY Display screen SELECTOR Cycle selector switch STANDBY Standby P1 P2 P3 Wash cycle 1 2 3 CONTINOUS WASH P3 3s Ext...

Page 28: ...22 07 2019 27 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 9 2 QUICK START UP GUIDE CO 500 and CO 501...

Page 29: ...22 07 2019 28 SERVICE MANUAL EVO FRONT LOADING DISHWASHER CO 502 and COP 504...

Page 30: ...22 07 2019 29 SERVICE MANUAL EVO FRONT LOADING DISHWASHER AD 505...

Page 31: ...ters and the trays are correctly fitted and in place 9 3 1 PREPARATION OF THE DISH To correctly prepare the dishes to be washed Fagor Industrial recommends you proceed as follows Remove the largest pi...

Page 32: ...ed for the machine to start filling When the machine is switched on the boiler and the wash tank are filled with water which is heated to the correct wash and rinse temperatures The CONCEPT PLUS and t...

Page 33: ...th the hood open and the drainage cycle will start immediately The Led L1 lights up while the cycle is running On completion of the drainage replace the relief valve and switch off the machine ADVANCE...

Page 34: ...m the tank and replaced by clean rinsing water Lastly the dishes are rinsed with mains water heated to between 80 C 85 C 76 F 85 F to remove the detergent from the dishes and at the same time regenera...

Page 35: ...ycle If the door is open at any time a PAUSE is made in the cycle in both the operation and the countdown time and normal operation is restored as soon as the door is closed When a programmed cycle en...

Page 36: ...f DIP4 0 Rinse time 14 sec o If DIP4 1 Rinse time 11 sec 9 4 4 SOFT START Soft Start is a function which controls the start up of the pump so that the pump starts at a low speed which increases gradua...

Page 37: ...nt to drain off the dishes into the wash tub If the machine has a drainage pump part of the water is drained from the tank and replaced by clean rinsing water Lastly the dishes are rinsed with mains w...

Page 38: ...y default the Thermostop will be enabled or disabled depending on the status of DIP4 If DIP4 0 Termostop disabled If DIP4 1 Termostop enabled If the user configures it as enabled or disabled this conf...

Page 39: ...or is opened at any time IP 0 a PAUSE is made in both the operation and the countdown time and normal operation is restored as soon as the door is closed In addition if START is pressed again during a...

Page 40: ...the boiler TC 0 and PC 0 or until the established time out period has ended 8 minutes going on to the drain and rinse phase After 5 seconds draining the rinse cycle starts the drainage pump remains ac...

Page 41: ...TART Soft Start is a function which controls the start up of the pump so that the pump starts at a low speed which increases gradually The wash pump has a Soft Start for a gentle start The ramp for th...

Page 42: ...chine active led L2 flashes for the duration of the cycle which is equal to 20 minutes As can be seen from the diagram below the RG output is active throughout the cycle whereas the V output is activa...

Page 43: ...ergent from the dishes and at the same time regenerate the water in the wash tank making it less dirty By default the ADVANCE model always starts with the P1 cycle selected To change the wash cycle P1...

Page 44: ...hen P3 is held down for more than 3s with the hood closed Selecting the wash cycle P1 Short P2 Medium P3 Long PG Glass AD 505 60s 90s 180s 90s Tank temp 55 65 C 131 149 F Boiler temp 80 85 C 176 185 F...

Page 45: ...he machine is operating in cycle the time counter stops and outputs CMBL1 CBML2 BA are set to 0 When the door is closed again IP 1 contact all the outputs are restored and the time counter resumes cou...

Page 46: ...ed but this value must be configured depending on the water hardness measurement WATER HARDNESS 0 9 fH NO SOFT 9 18 fH 18 27 fH 27 36 fH 36 45 fH 45 fH It is also possible to modify the following para...

Page 47: ...ge 115 o Time s 7Voltage 115 o Time s 8Voltage 135 o Time s 9Voltage 165 o Time s 10 Voltage 200 o Time s 11 Voltage 230 9 6 6 SOFT MODELS In the SOFT version the dishwasher is fitted with an inlet wa...

Page 48: ...ee written as follows hF This unit indicates the amount of lime and magnesium in the water However there are many other units which are used frequently Ideally these should be converted to French degr...

Page 49: ...OPENING LEVEL FUNCTION AD 505 TANK PT1 Tank MIN safety level 15 PT2 Tank MIN operating level 80 PT3 Tank MAX operating level 100 PT4 Tank MAX safety level 135 BOILER PC HIGH Boiler MAX operating leve...

Page 50: ...and may take the following values o Stand by mode 5 C less than the set temperature o Energy saving mode 10 C less than the set temperature o Wash programme running configurable range 70 C 90 C o The...

Page 51: ...d LED remains lit with the message FILL on the display When the machine is switched on if PC 5 the rinse pump BA is activated until PC 5 5 seconds During the filling the procedure is as follows VC is...

Page 52: ...ghts up indicating that a programme is running If the door is opened the programme goes to PAUSE If the door is closed again the cycle continues from where it left off before the pause to the end of t...

Page 53: ...h the wash temperature and the rinse temperature are only displayed for 3 seconds at the start of each cycle the temperature is then hidden If the user wishes they can display the corresponding temper...

Page 54: ...inse temperature programmable parameter the control will wait in the wash phase until this is reached thermostop function If after 8 minutes of washing the boiler has not reached the required level or...

Page 55: ...e pulse of 60 seconds is made and the tank is drained completely Automatic drainage sequence 9 6 16 SELF CLEANING PROGRAMME Press SELF CLEANING and the control selects the self cleaning programme disp...

Page 56: ...if the stipulated number of cycles has been finished and the boiler has been filled If the user runs another cleaning programme the regeneration stops but the rinse process will not be able to start...

Page 57: ...R REGENERACI NCORTA VC EVR1 EVR2 BR EVR3 Comienzo programa regeneraci n 20 2 20 3 40 Fin programa regeneraci n NO sal Resina BA NC NC DESAGUE NC RED AGUA EVR3 VC EVR1 EVR2 BR ACLARADO V1 V2 EVR2 BR VC...

Page 58: ...econds Press the MENU key to scroll through the different options in the MENU Press the START key to select the value of the different options To scroll through the User Menu press the MENU button to...

Page 59: ...ee times consecutively the system automatically exits the SAT Menu The options available in the SAT Menu include LEVEL 1 LEVEL 2 LEVEL 3 LEVEL 4 CONFIG SYSTEM MODEL FRONT OPENING AD 505 AD 505 SOFT BA...

Page 60: ...on 0 35 25 18 10 8 DRAINAGE CYCLES no of cycles for drainage FROM 50 TO 400 CHANGES IN STEPS OF 10 STANDARD VALUE 100 AV SOUND A2 A5 YES NO BACK RESET of model and configuration CONFIRMATION MESSAGE N...

Page 61: ...supplier Wash distributors obstructed Clean distributors thoroughly Dirty filters Clean the filters thoroughly Presence of foam Inadequate detergent Change detergent Too much rinse aid Call the techn...

Page 62: ...The errors are indicated by an LED error code with the Led ON light which flashes a set number of times depending on the error with intermediate pause in repeated cycles For example in Error 3 this c...

Page 63: ...r does not fill After 10 minutes the boiler does not fill Machine disabled Faulty solenoid valve Solenoid valve dirty Supply shut off valve closed E8 TANK DOES NOT FIL The tank does not fill After 30...

Page 64: ...y membrane and rinse pump AD XX5 Fully electronic model with rinse pump and air break The hardware is the same in the CO XX0 and CO XX1 models but the software is different The hardware is the same in...

Page 65: ...DISHWASHER CO 502 12008750 12185533 12024028 CO 502 W 12008750 12014017 COP 503 12008750 COP 504 12008750 12185533 12024028 COP 504 W 12008750 12014017 AD 505 12048024 12189023 12048027 12120189 12097...

Page 66: ...22 07 2019 65 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 1 1 PROGRAMMER CYCLE 12092150 CO 500 and CO 501...

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Page 74: ...22 07 2019 73 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 1 2 ELECTRONIC CONTROL CARD 12189021 CO 500 and COP 501...

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Page 80: ...1 Basic model with certain extras with respect to the CO XX0 model CO XX2 Model with display and membrane The hardware is the same in the CO XX0 and CO XX1 models but the software is different MODELS...

Page 81: ...d type To start a new wash cycle just open and close the door and the last used programme is run DIP2 Regeneration DIP2 0 Standard Appliance without descaler DIP2 1 SOFT Models The appliance has desca...

Page 82: ...ADING DISHWASHER 13 1 3 ELECTRONIC CONTROL CARD 12008750 CO 502 CO 502 W COP 503 COP 504 and COP 504 W This electronic card has the same hardware as the electronic card 12185533 The difference is that...

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Page 86: ...ICE MANUAL EVO FRONT LOADING DISHWASHER The digit for the unit XX identifies the control type in the machine CO XX0 Basic model CO XX2 Model with display and membrane COP XX4 Model with display membra...

Page 87: ...7 2019 86 SERVICE MANUAL EVO FRONT LOADING DISHWASHER MODELS XX2 and XX4 Software CO COP W 12008750 12185533 box _Control Card 230V AC 50 60Hz 5rel UL CO 112 CO 172 COP 174 and COP 174 W P1 alwa conne...

Page 88: ...od type To start a new wash cycle just open and close the door and the last used programme is run DIP2 Regeneration DIP2 0 Standard Appliance without descaler DIP2 1 SOFT Models The appliance has desc...

Page 89: ...22 07 2019 88 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 1 4 VIEWER 12024028 CO 502 and COP 504...

Page 90: ...22 07 2019 89 SERVICE MANUAL EVO FRONT LOADING DISHWASHER...

Page 91: ...22 07 2019 90 SERVICE MANUAL EVO FRONT LOADING DISHWASHER...

Page 92: ...22 07 2019 91 SERVICE MANUAL EVO FRONT LOADING DISHWASHER...

Page 93: ...22 07 2019 92 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 1 5 VIEWER 12010417 CO 502 W and COP 504 W...

Page 94: ...22 07 2019 93 SERVICE MANUAL EVO FRONT LOADING DISHWASHER...

Page 95: ...22 07 2019 94 SERVICE MANUAL EVO FRONT LOADING DISHWASHER...

Page 96: ...22 07 2019 95 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 1 6 ELECTRONIC CONTROL CARD 12048024 AD 505...

Page 97: ...22 07 2019 96 SERVICE MANUAL EVO FRONT LOADING DISHWASHER...

Page 98: ...22 07 2019 97 SERVICE MANUAL EVO FRONT LOADING DISHWASHER The digit for the unit XX identifies the control type in the machine AD XX5 Fully electronic model with rinse pump and air break...

Page 99: ...22 07 2019 98 SERVICE MANUAL EVO FRONT LOADING DISHWASHER ADVANCE AD MODELS Software AD 12189024 12189023 box _Control Card 230V AC 50 60Hz 8rel UL AD 505...

Page 100: ...22 07 2019 99 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 1 7 VIEWER 12048027 AD 505...

Page 101: ...22 07 2019 100 SERVICE MANUAL EVO FRONT LOADING DISHWASHER...

Page 102: ...22 07 2019 101 SERVICE MANUAL EVO FRONT LOADING DISHWASHER...

Page 103: ...22 07 2019 102 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 1 8 ELECTRONIC REGENERATION CARD 12120189 AD 505...

Page 104: ...22 07 2019 103 SERVICE MANUAL EVO FRONT LOADING DISHWASHER...

Page 105: ...22 07 2019 104 SERVICE MANUAL EVO FRONT LOADING DISHWASHER...

Page 106: ...22 07 2019 105 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 1 9 BACKLIGHT 12097036 AD 505...

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Page 109: ...HWASHER 13 2 TEMPERATURE PROBE 12025036 CO 502 CO 502 W COP 144 COP 504 W and AD 505 To check the probe it is necessary to measure the resistance between the two terminals At an ambient temperature of...

Page 110: ...12098741 2 8 kW 0 8 kW 2 8 kW 1 kW 5 6 kW 5 6 kW 2 8 kW Boiler Boiler Boiler CO 500 EVO 1 0 EVO 2 0 EVO 1 0 y 2 0 CO 501 EVO 1 0 EVO 2 0 EVO 1 0 y 2 0 CO 502 EVO 1 0 EVO 2 0 EVO 1 0 y 2 0 CO 502 W EV...

Page 111: ...22 07 2019 110 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 3 1 TANK RESISTANCE 230 V 2 8 kW 324 mm SIMPLE UL 12048965 CO 500 CO 501 CO 502 CO 502 W COP 503 COP 504 and COP 504 W...

Page 112: ...22 07 2019 111 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 3 2 TANK RESISTANCE 230 V 0 8 kW 135 mm SIMPLE UL 12046952 AD 505 EVO 1 0...

Page 113: ...22 07 2019 112 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 3 3 TANK RESISTANCE 230 V 2 8 kW 325 mm SIMPLE UL 12159451 CO 500 CO 501 CO 502 and COP 504...

Page 114: ...22 07 2019 113 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 3 4 TANK RESISTANCE 230 V 1 kW 145 mm SIMPLE UL ROH 12212410 AD 505 EVO 2 0...

Page 115: ...22 07 2019 114 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 3 5 BOILER RESISTANCE 230 V 5 6 kW 430 mm TRIPLE UL 12098745 CO 501 CO 502 and CO 502 W...

Page 116: ...22 07 2019 115 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 3 6 BOILER RESISTANCE 230 V 5 6 kW 305 mm TRIPLE UL 12090551 COP 503 COP 504 COP 504 W and AD 505...

Page 117: ...22 07 2019 116 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 3 7 BOILER RESISTANCE 230 V 2 8 kW 430 mm SIMPLE UL 12098741 CO 500...

Page 118: ...EVO FRONT LOADING DISHWASHER 13 4 MOTOR PUMPS Wash Pump Drainage 12043287 12102834 12024233 12187518 12094265 CO 500 X X CO 501 X X CO 502 X X CO 502 W X X X COP 503 X X X COP 504 X X EVO 2 0 X COP 50...

Page 119: ...22 07 2019 118 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 4 1 WASH MOTOR PUMP 230 V AC 1N 50 Hz 590 W 12043287 EVO 1 0 only CO 500 CO 501 CO 502 CO 502 W COP 503 COP 504 COP 504 W and AD 505...

Page 120: ...22 07 2019 119 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 4 2 WASH MOTOR PUMP 220 V AC 1N 60 Hz 590 W12102834 CO 502 W and COP 504 W...

Page 121: ...22 07 2019 120 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 4 3 RINSE MOTOR PUMP 230 V AC 1N 50 60 Hz 12024233 CO 502 W COP 503 COP 504 COP 504 W and AD 505...

Page 122: ...22 07 2019 121 SERVICE MANUAL EVO FRONT LOADING DISHWASHER 13 4 4 RINSE MOTOR PUMP 50 Hz UP60 UP30 100651431 12187518 only EVO 2 0 COP 504 and AD 505...

Page 123: ...SERVICE MANUAL LAVAVAJILLAS DE CAPOTA EVO 25 03 2019 122 13 4 5 DRAINAGE MOTOR PUMP 220 V AC 50 60 Hz 37 kW 12094265 CO 500 CO 501 CO 502 CO 502 W COP 503 COP 504 COP 504 W and AD 505...

Page 124: ...FAGOR INDUSTRIAL S COOP Santxolopetegi auzoa 22 20560 O ati Gipuzkoa Spain T 34 943 71 80 30 info fagorindustrial com www fagorindustrial com Service Manual...

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