Fagor ADVANCE CONCEPT Technical Manual Download Page 76 | Manualshive

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16/11/2012

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HEATING SYSTEM STEAM GENERATOR GAS OVENS

HEATING SYSTEM STEAM GENERATOR GAS OVENS

HEATING SYSTEM STEAM GENERATOR GAS OVENS

HEATING SYSTEM STEAM GENERATOR GAS OVENS

This could be said to be the system with the most innovations with respect to the previous VISUAL series. We have moved
from an atmospheric STEAM GENERATOR heating system to a far more powerful DIRECT GAS burner heating system, thus
improving the STEAM GENERATION FUNCTION.

FORMER VISUAL SYSTEM (ATMOSPHERIC BURNER)

NEW ADVANCE SYSTEM (DIRECT GAS BURNER)

Basically, this is the same system as the one used in the CONVECTION HEATING SYSTEM of the oven chamber, explained
above.

AG/APG 061-101

SPARK GENERATOR

BURNER

FLAME
DETECTOR

SPARK
PLUG

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Summary of Contents for ADVANCE CONCEPT

Page 1: ...MANUAL OVENS TECHNICAL MANUAL OVENS TECHNICAL MANUAL OVENS TECHNICAL MANUAL OVENS ADVANCE CONCEPT ADVANCE CONCEPT ADVANCE CONCEPT ADVANCE CONCEPT ADVANCE ADVANCE ADVANCE ADVANCE ADVANCE PLUS ADVANCE P...

Page 2: ...ated with your hands Any damage due to the use of sharp objects will not be covered under guarantee The oven should be used by trained and qualified personnel Other heat sources such as fryers or fry...

Page 3: ...1 1 202 20 Trays GN 2 1 ADVANCE ADVANCE ADVANCE ADVANCE A E G 061 A E G 061 A E G 061 A E G 061 1 2 3 1 2 3 1 2 3 1 2 3 1 ADVANCE SERIES 2 ELECTRIC GAS 3 CAPACITY 061 6 Trays GN 1 1 101 10 Trays GN 1...

Page 4: ...ance of 500 mm on the left hand side of the appliance to leave room for repair and maintenance work Fig 2 The IPX5 plate must be fastened on the rear of the ovens Fig 3 Check the ovens are stable INST...

Page 5: ...of a minimum of 3 mm between contacts This switch will be equipped with fuses The appliance must be earthed from the connection strip of the appliance to the earth connection of the main power supply...

Page 6: ...E SECTION POWER SWITCH FUSE DIFFERENTIAL DEVICE ACG 201 AG 201 APG 201 230V 50 60Hz 1x1 5 mm N T 2 x 1 5 mm T 16A 300mA ELECTRICAL OUTPUT 2 4 POWER GAS Kcal h Hi G30 G31 G20 30 975 BTU h Hi G30 G31 G2...

Page 7: ...AE 101 APE 101 SUPPLY VOLTAGE CABLE SECTION FUSE RING FUSE DIFFERENTIAL DEVICE 400V 3N 50 60Hz 3x16 mm2 N T 80A 300mA 230 V 3N 50 60Hz 3x35 mm T 125A 300mA TOTAL POWER kW 38 4 ACE 201 AE 201 APE 201 S...

Page 8: ...t the gas indicated in the section is identical to that supplied A pipe of at least 12 x 10 mm should be used for the gas connection to the appliance together with a nut to connect to the oven Gas shu...

Page 9: ...NG PRESSURES COUNTRY CATEGORY PRESSURE AT II2H3B P 20 50 AL BG DK EE FI HR LT LV MK NO RO SE II2H3B P 20 30 BE FR I2H I3 20 30 CH CY CZ ES GB GR IE IT PT SI SK TR II2H3 20 28 30 37 DE LU II2E3B P 20 5...

Page 10: ...he gas supply to the oven should only be switched on once the extraction system has been activated If the extraction ventilation system does not operate correctly the gas supply to the oven will be di...

Page 11: ...rdness 5 10 F Recommended filters A Fine filter If the water contains impurities such as sand iron particles or floating substances we recommend the use of a fine filter at the water input B Activated...

Page 12: ...ndard siphon pipe connected to an open tank or grille For optimum performance we recommend you use the manufacturer s drainage KIT reference 19012125 Fig 12 Ensure the measurements for the drainage ar...

Page 13: ...urer s drainage KIT reference 19012125 El kit contains the following units which can be assembled in various ways depending on where the oven is installed Configuraci n hornos Advance Concept Advance...

Page 14: ...Fig 13 Fig 14 should be in such a way as to ensure that the installed drainage outlet is below the oven outlet with a suitable slope to ensure drainage 5 or 3 Make sure that the holes on the rising pi...

Page 15: ...16 11 2012 15 GENERAL MEASUREMENTS AND CONNECTIONS ACG 061 AG 061 APG 061 A Soft water intake C Mains supply D Drainage E Gas inlet F Air inlet...

Page 16: ...16 11 2012 16 ACG 101 AG 101 APG 101 A Soft water intake C Mains supply D Drainage E Gas inlet F Air inlet...

Page 17: ...16 11 2012 17 ACG 201 AG 201 APG 201 A Soft water intake C Mains supply D Drainage E Gas inlet F Air inlet...

Page 18: ...16 11 2012 18 ACG 102 AG 102 APG 102 A Soft water intake C Mains supply D Drainage E Gas inlet F Air inlet...

Page 19: ...16 11 2012 19 ACG 202 AG 202 APG 202 A Soft water intake C Mains supply D Drainage E Gas inlet F Air inlet...

Page 20: ...16 11 2012 20 ACE 061 AE 061 APE 061 A Soft water intake C Mains supply D Drainage...

Page 21: ...16 11 2012 21 ACE 101 AE 101 APE 101 A Soft water intake C Mains supply D Drainage...

Page 22: ...16 11 2012 22 ACE 201 AE 201 APE 201 A Soft water intake C Mains supply D Drainage...

Page 23: ...16 11 2012 23 ACE 102 AE 102 APE 102 A Soft water intake C Mains supply D Drainage...

Page 24: ...16 11 2012 24 ACE 202 AE 202 APE 202 A Soft water intake C Mains supply D Drainage...

Page 25: ...of the chamber 3 Close the door and leave the chemical product to act during the time recommended by the manufacturer depending on the type of dirt 4 Continue with a steam cycle for 20 minutes WARNING...

Page 26: ...ting the environment Contact your local authorities for more information of the nearest collection point To preserve the environment at the end of the useful life of your product leave it in the appro...

Page 27: ...Installation no complaints with complaints Installation no complaints with complaints Dear installer Please enter the relevant information in the different fields giving the values obtained or markin...

Page 28: ...l i For table top models 061 101 102 is the table level i For table top models 061 101 102 is the table level j For floor models 201 202 is the oven trolley level and adjusted j For floor models 201 2...

Page 29: ...off tap for the gas supply to the oven independent off tap for the gas supply to the oven independent off tap for the gas supply to the oven independent off tap for the gas supply to the oven independ...

Page 30: ...here any steam leaks from the fluepipe Are there any steam leaks through the door Are there any steam leaks through the door Are there any steam leaks through the door Are there any steam leaks throug...

Page 31: ...n Gas connection Gas connection Gas connection G G G G cm H cm H cm H cm H cm cm cm cm Water connection Water connection Water connection Water connection I I I I cm cm cm cm J J J J cm cm cm cm Table...

Page 32: ...cture over the oven 3 Drill and rivet the structure to the lower oven REF SAP Description Quantity 12046240 Advance Stacking Horizontal Support 2 12046237 Advance Stacking Vertical Support 2 12008460...

Page 33: ...n Quantity 12046244 Advance Stacking Front 1 12002212 STACKING FASTENER WEDGE 1 12046276 Advance Stacking Fastening Wedge 1 12010090 RIVET AVINOX 4x10MM 8 12010163 HEXAGONAL RIVET M5 4 12008693 LOCK S...

Page 34: ...e seals Unscrew the interior of the 3 remaining legs REF SAP Description Quantity 12046307 ADVANCE STACKING SIDE 2 12002212 STACKING FASTENER WEDGE 4 12010090 RIVET AVINOX 4x10MM 16 12010163 HEXAGONAL...

Page 35: ...fluepipe guide onto the top oven 12 Join the outlets to the hoses REF SAP Description Quantity 12024122 HOSE 53X360 2 12009962 CLAMP 40 60 4 12046321 ADVANCE STACKING FLUEPIPE GUIDE CAUTION Use the b...

Page 36: ...ELECTRONIC CARDS ELECTRONIC CARDS 12 V DISPLAY ADVANCE CONCEPT ADVANCE PLATFORM PLUS 12 V DISPLAY ADVANCE STEAM CARD CONTROL CHAMBER CARD CONTROL VIEWER CONTROL MAIN CONTROL STEAM WASH GENERATOR CONT...

Page 37: ...12044139 AG AE NO LLEVA 12 V DISPLAY SAT 12046671 SAT 12046672 NO LLEVA CHAMBER COMBUSTION CONTROL SAT 12046659 SAT 12046659 SAT 12046659 BOILER CARD CONTROL NO LLEVA SAT 12046670 SAT 12046670 GAS CA...

Page 38: ...99 16 11 2012 38 SERIGRAPHY SERIGRAPHY SERIGRAPHY SERIGRAPHY ADVANCE CONCEPT ADVANCE CONCEPT ADVANCE CONCEPT ADVANCE CONCEPT ADVANCE ADVANCE ADVANCE ADVANCE 1 20 1 12...

Page 39: ...g True Time core temperature display Setting True Buzzer BMF Interface with membrane keyboard Buttons ON OFF Mode Function Pow spe Humidifier CD Start Stop Leds Convection Mixed Steam Pow1 Pow2 Pow3 C...

Page 40: ...aracters 17 icons Back Light Function selector Buzzer BMF Interface with membrane keyboard Buttons ON OFF Sel lines Config Delay Program Start Stop NOTE NOTE NOTE NOTE The card is supplied with softwa...

Page 41: ...201 202 061 101 102 201 202 061 101 102 201 202 061 101 102 201 202 Power supply 24 0 V 15 VAC 50 60 Hz 2 BMF ports For communication with other card For communication with other card 1 TFT screen 8 c...

Page 42: ...3696 all models BMF COMMUNICATION CABLE 12023696 all models BMF COMMUNICATION CABLE 12023696 all models BMF COMMUNICATION CABLE 12023696 all models The BMF communication cable is used for intercommuni...

Page 43: ...quency variator speed setting 10 outputs with 220 V 240 V 50 60 Hz 1 relay 2 outputs for chamber heating CC1 CC2 2 outputs for frequency variator that control chamber turbine Left Right Run Stop 2 out...

Page 44: ...IL A Indicated on label REFERENCE 12046659 VERSION NO 0 2 NOTE The card is supplied with software saved on it No of version to be saved 0 2 A label indicates the SAT reference 12046659 and the softwar...

Page 45: ...0 60 Hz 2 BMF ports For communication with chamber control For communication with interface 9 outputs with 220 V 240 V 50 60 Hz 1A relay 2 outputs for motor pump 60 W drainage pump VAC 90 W wash pump...

Page 46: ...IL A Indicated on label REFERENCE 12046670 VERSION NO 0 1 NOTE The card is supplied with software saved on it No of version to be saved 0 1 A label indicates the SAT reference 12046670 and the softwar...

Page 47: ...communication with other gas control block For communication with interface 3 outputs PWM 24 V blower 3 encoder pulse signal inputs HALL 2 or 3 depending on model 220 V gas valve activation inputs NOT...

Page 48: ...rmer FREQUENCY VARIATOR FREQUENCY VARIATOR FREQUENCY VARIATOR FREQUENCY VARIATOR Ref SAP 12024329 Ref SAP 12024329 Ref SAP 12024329 Ref SAP 12024329 all all all all models models models models Freq Va...

Page 49: ...AMS ACE CIRCUIT DIAGRAMS ACE CIRCUIT DIAGRAMS ACE CIRCUIT DIAGRAMS ACE M M1 RC Tc TCN TSC Tv VCN VHM M Chamber turbine motor M1 Chimney Motor RC Chamber resistor Tc Chamber probe TSC Chamber safety th...

Page 50: ...N CIRCUIT DIAGRAMS AE ELECTRIC OVEN CIRCUIT DIAGRAMS AE DN Boiler water level sensors M Chamber turbine motor M1 Chimney Motor RC Chamber resistor RV Steam resistor Tc Chamber probe Tg Boiler probe Tn...

Page 51: ...VAC VCN VCN VDV VDV VHM VHM DN DN B L V L B L V L DN Boiler water level sensors M Chamber turbine motor M1 Chimney Motor RC Chamber resistor RV Steam resistor Tc Chamber probe Tg Boiler probe Tn Spik...

Page 52: ...S ACG GAS OVEN CIRCUIT DIAGRAMS ACG GAS OVEN CIRCUIT DIAGRAMS ACG M Tc TSC VHM GV1 GV2 C E C VC C E C Chamber combustion control GV1 GV2 Gas solenoid valve M Chamber turbine motor Tc Chamber probe TSC...

Page 53: ...C CONTROL COMBUSTION CAMARA C E V CONTROL COMBUSTION CALDERA C E C C E V VC VC VENTILADOR SOPLANTE GAS OVEN CIRCUIT DIAGRAMS AG GAS OVEN CIRCUIT DIAGRAMS AG GAS OVEN CIRCUIT DIAGRAMS AG GAS OVEN CIRCU...

Page 54: ...L COMBUSTION CALDERA C E C C E V VC VC VENTILADOR SOPLANTE B L B L BOMBA DE LAVADO V L VALVULA LAVADO V L GAS OVEN CIRCUIT DIAGRAMS COG GAS OVEN CIRCUIT DIAGRAMS COG GAS OVEN CIRCUIT DIAGRAMS COG GAS...

Page 55: ...1 12024358 12024325 X 1 12024789 12024306 D350 X 1 102 12024358 12024325 X 1 12024789 12024306 D350 X 1 201 12024358 12024325 X 2 12024789 12024306 D350 X 2 202 12024358 12024325 X 2 12024789 12024306...

Page 56: ...24358 X 1 Motor 12024306 D350 X 1 Turbine NOTE NOTE NOTE NOTE For this family of OVENS the motors are the same as for the 061 but the turbine is larger d 350 than that of the 061 d 280 This due to the...

Page 57: ...99 16 11 2012 57 201 201 201 201 202 202 202 202 OVENS OVENS OVENS OVENS 12024358 X 2 Motor 12024306 X 2 Turbine...

Page 58: ...ternal fastening Chamber internal fastening Nut NOTE NOTE NOTE NOTE At present we have two references for motors with their turbines This is due to the fact that we work with two different suppliers T...

Page 59: ...K VALUE 5 TYPE K VALUE 5 TYPE K VALUE 5 TYPE K VALUE 5 11 Ohm 11 Ohm 11 Ohm 11 Ohm 2 STEAM GENERATOR temperature probe TG TYPE K VALUE 5 TYPE K VALUE 5 TYPE K VALUE 5 TYPE K VALUE 5 11 Ohm 11 Ohm 11...

Page 60: ...This probe is located in the DRAINAGE BOX DRAINAGE BOX DRAINAGE BOX DRAINAGE BOX The assembly distances vary considerably with the model Please see attached table SAP reference Distance to bushing 11...

Page 61: ...T WASH PUMP AE WITHOUT WASH PUMP AE WITHOUT WASH PUMP 4 4 4 4 MULTI MULTI MULTI MULTI TIP CORE PROBE TIP CORE PROBE TIP CORE PROBE TIP CORE PROBE This probe is used to measure the temperature of the i...

Page 62: ...RMOSTATS which come into operation at certain critical values and can be reset manually 1 CHAMBER SAFETY thermostat TSC TSC TSC TSC 2 STEAM GENERATOR safety thermostat TSV TSV TSV TSV TSC TSC TSC TSC...

Page 63: ...ELECTRIC OVENS HEATING SYSTEM FOR ELECTRIC OVENS This section indicates the electric resistors used by the RANGE of oven FAMILIES Attached as follows MODEL RESISTORS SAP CODE TOTAL POWER 061 9KW INT 1...

Page 64: ...bes the gas burner Attached as follows MODEL HEAT EXCHANGERS SAP CODE ACG AG APG 061 PLEASE SEE ATTACHED PLAN 12039650 ACG AG APG 101 PLEASE SEE ATTACHED PLAN 12039552 ACG AG APG 102 PLEASE SEE ATTACH...

Page 65: ...NGER FOR ACG AG APG OVEN HEAT EXCHANGER FOR ACG AG APG OVEN 101 SAP SAP SAP SAP CODE CODE CODE CODE 12039552 HEAT EXCHANGER FOR ACG AG APG OVEN HEAT EXCHANGER FOR ACG AG APG OVEN HEAT EXCHANGER FOR AC...

Page 66: ...EAT EXCHANGER FOR ACG AG APG OVEN HEAT EXCHANGER FOR ACG AG APG OVEN HEAT EXCHANGER FOR ACG AG APG OVEN 202 202 202 202 NOTE NOTE NOTE NOTE Note that the position of the burners is different in all th...

Page 67: ...102 102 102 102 201 20 201 20 201 20 201 202 2 2 2 models of oven the components are the same The only difference is that the layouts are different depending on the layout of the model of heat exchan...

Page 68: ...Hz or for 60 Hz for 60 Hz for 60 Hz for 60 Hz GAS PATHWAY GAS PATHWAY GAS PATHWAY GAS PATHWAY This small diagram shows the GAS pathway with details of where the GAS and AIR mixture takes place As soo...

Page 69: ...rrect operation and to avoid minor explosions due to incorrect ignitions and the locking of the system it is essential to check the following measures are taken Distance between flame detector burner...

Page 70: ...Maniobra Potencia Power supply 24 V DC PWD setting 24 V DC 256 steps Speed reading 10000 rpm 2 2 2 2 Blower RG 148 Blower RG 148 Blower RG 148 Blower RG 148 Only for the STEAM GENERATOR 202 burner1203...

Page 71: ...5 APG201 RING SAP CODE STEAM BP GREEN 12044292 NG GREEN 12044292 CONVECTION BP RED RED 12039541 NG RED RED 12039541 APG202 RING SAP CODE STEAM BP WHITE WITH 11 MM OPENING 12039436 NG WHITE WITH 11 MM...

Page 72: ...on of cycle when flame is lost during operation Reset Power supply 230 V AC Protection IP 40 Minimum flame current 0 9 microA Recommended flame current 3 x minimum current ELECTRICAL DIAGRAM ELECTRICA...

Page 73: ...tlet 3 4 B ISO 228 Pressure test point diameter 9 ELECTRICAL CONNECTION ELECTRICAL CONNECTION ELECTRICAL CONNECTION ELECTRICAL CONNECTION 230 V 50 Hz AC Current mA EV1 40 EV2 12 24 V 50 Hz AC Current...

Page 74: ...ATOR NEW DESIGN of the STEAM GENERATOR NEW DESIGN of the STEAM GENERATOR with the base inclined as shown in the top photo This change has helped to improve the cleaning of the BOILER The element commo...

Page 75: ...02 3x3000W 230 V X 1 3X3000 W X 2 12024752 X 1 12024747 X 2 27 KW 201 3x3000W 230 V X 1 3X3000 W X 2 12024752 X 1 12024747 X 2 27 KW 202 3x3000W 230 V X 1 3X3000 W X 5 12024752 X 1 12024747 X 5 54 KW...

Page 76: ...to the previous VISUAL series We have moved from an atmospheric STEAM GENERATOR heating system to a far more powerful DIRECT GAS burner heating system thus improving the STEAM GENERATION FUNCTION FORM...

Page 77: ...ifferent sizes of burners are used as listed below AG APG 061 101 Ref SAP BURNER 12039583 AG APG 102 Ref SAP BURNER 12044278 AG APG 201 Ref SAP BURNER 12044424 AG APG 202 Ref SAP BURNER 12039427 AG AP...

Page 78: ...burners are considered CONVECTION STEAM and in the ACG models it is only necessary to consider the CONVECTION burner The required modifications are as follows 1 Mount the CORRECT NOZZLE INJECTOR on th...

Page 79: ...ADOR VAPOR Steam burner Ignition Speed Max Speed Injector Reference LPG G30 G31 4000 4300 3 5 12045658 NG G20 4000 5000 4 55 12039565 ACG AG APG 101 Models QUEMADOR CONVECCION Hot air burner Ignition...

Page 80: ...Ignition Speed Max Speed Injector Reference LPG G30 G31 4000 5500 5 4 12045672 NG G20 4000 6700 Sin Inyector ACG AG APG 202 Models QUEMADOR CONVECCION Hot air burner Q1 UPPER Ignition Speed Max Speed...

Page 81: ...RED BOILER 1l 1 12025263 YELLOW CONDENSATION 0 25 l 1 12024509 GREEN INJECTOR AE 202 TRIPLE 12023921 1l 1 12025263 YELLOW INJECTOR 1l 1 12025263 YELLOW CONDENSATION 8 l 1 12024045 RED BOILER ACE 202...

Page 82: ...es every one second o 155 C The message DESCALE DESCALE DESCALE DESCALE is displayed in the upper text of the screen and flashes every second o 180 C The message DESCALE DESCALE DESCALE DESCALE is dis...

Page 83: ...the oven electrically release the three groups of cables black brown and grey from the Neutral terminal strip When the three groups of cables have been released from the Neutral terminal strip place...

Page 84: ...os There are two different types of FAMILY or RANGE 1 1 1 1 ACG AG APG ACE AE APE 061 ACG AG APG ACE AE APE 061 ACG AG APG ACE AE APE 061 ACG AG APG ACE AE APE 061 101 101 101 101 102 102 102 102 A A...

Page 85: ...2 ACG AG APG ACE AE APE 201 ACG AG APG ACE AE APE 201 ACG AG APG ACE AE APE 201 ACG AG APG ACE AE APE 201 202 202 202 202 COMPLETE HANDLE 12044776 COMPLETE HANDLE 12044776 COMPLETE HANDLE 12044776 CO...

Page 86: ...99 16 11 2012 86...

Page 87: ...ownwards Micro position downwards RETRACTABLE SHOWER RETRACTABLE SHOWER RETRACTABLE SHOWER RETRACTABLE SHOWER The retractable shower is fitted as standard in the following models AG APG AE APE and may...

Page 88: ...n this case cooling is automatic When the 2 conditions shown have been met the selected wash programme starts following the sequence below 1 1 1 1 LZ and Ms Mb operate The display must indicate the ch...

Page 89: ...rything is switched off all the outputs are set to zero and the display shows the message END OF WASH END OF WASH END OF WASH END OF WASH If the door is opened during a wash cycle the programme must b...

Page 90: ...pump Detailed view WASH VALVE WASH VALVE MOTOR Ma Detailed view WASH VALVE WASH VALVE MOTOR Ma Detailed view WASH VALVE WASH VALVE MOTOR Ma Detailed view WASH VALVE WASH VALVE MOTOR Ma Mc Sensors Mc S...

Page 91: ...99 16 11 2012 91 ELECTRIC CIRCUIT DIAGRAMS ELECTRIC CIRCUIT DIAGRAMS ELECTRIC CIRCUIT DIAGRAMS ELECTRIC CIRCUIT DIAGRAMS...

Page 92: ...99 16 11 2012 92...

Page 93: ...99 16 11 2012 93...

Page 94: ...99 16 11 2012 94...

Page 95: ...99 16 11 2012 95...

Page 96: ...cy Variator Frequency Variator Frequency Variator Frequency Variator Drainage pump Drainage pump Drainage pump Drainage pump Cleaning pump Cleaning pump Cleaning pump Cleaning pump Cleaning valve Clea...

Page 97: ...X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X APG APG APG APG X X X X X X X X X X X X X X X...

Page 98: ...99 16 11 2012 98 NOTES NOTES NOTES NOTES...

Page 99: ...99 16 11 2012 99 Fagor Industrial S Coop B Sancholopetegi 22 Aptdo 17 20560 O ati Spain Tel 34 943 71 80 30 Fax 34 943 71 81 81 www fagorindustrial com...

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