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Installation, Operation,  

Parts & Maintenance Manual

P/N 155433

Rev AB 01/14/2022

ELECTRIC HALF-SIZE CONVECTION OVEN  

POPEYE’S

MODEL 
59-E3P 

This manual is Copyright © 2022 Duke Manufacturing Co. All rights reserved.  

Reproduction without written permission is prohibited. Duke is a registered  

trademark of the Duke Manufacturing Co.

CAUTION:

Please read this manual completely before attempting 

to install, operate or service this equipment

WARNING for CA residents: go to www.dukemfg.com/prop65 for prop 65 warning

 

Summary of Contents for 59-E3P

Page 1: ...Copyright 2022 Duke Manufacturing Co All rights reserved Reproduction without written permission is prohibited Duke is a registered trademark of the Duke Manufacturing Co CAUTION Please read this manual completely before attempting to install operate or service this equipment WARNING for CA residents go to www dukemfg com prop65 for prop 65 warning ...

Page 2: ... Trouble Shooting 12 13 Repair Parts List and Corresponding Drawings 14 18 Wiring Diagram 20 IMPORTANT SAFETY INSTRUCTIONS Throughout this manual you will find the following safety words and symbols that signify important safety risks with regards to operating or maintaining the equipment Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazar...

Page 3: ... the power source and allow unit to cool down before performing any service or maintenance on the unit The procedures in this manual may include the use of chemical products You must read the Material Safety Data Sheets before using any of these products The unit should be grounded according to local electrical codes to prevent the possibility of electrical shock It requires a grounded receptacle ...

Page 4: ...ging materials must be retained for inspection Duke Manufacturing Co cannot assume liability for loss or damage suffered in transit The carrier assumes full responsibility for delivery in good order when the shipment was accepted However we are prepared to assist you in filing any freight claim C LOCATION OF THE OVEN Proper planning and placement of the oven will give you the best results in terms...

Page 5: ...d if necessary any adjustments by qualified service or installation personnel D ELECTRICAL CONNECTIONS Each section of the Duke 5 9 Half Size Convection Ovens is rated at 8 0 kW Your oven is supplied for connection to a 208 or 240 volt 1 phase or 3 phase grounded circuit The electric motor indicator lights and control circuits are powered internally and do not have a separate power supply Before m...

Page 6: ...en Manual 6 SPECIFICATIONS POWER SUPPLY CONNECTIONS TOTAL KW VOLTAGE AMPS 1 PHASE AMPS 3 PHASE 8 0 208 41 24 8 0 240 36 21 L1 L2 L3 153213 Plug Ground GROUND WIRES SOURCE WIRES 120001 Block Terminal 4 Pole L1 L2 1PHASE L1 L2 L3 3PHASE ...

Page 7: ...10 AMP TIME DELAY FUSES POPEYE S OVEN CONTROLS Main Power ON OFF Switch Power On Light Indicates elements are on Light will go out when set temperature has been reached Display Indicates Time and or Temperature Programming Buttons Preprogrammed Buttons for 1 through 5 different recipe settings Fuses 10 Amp Time Delay Protective ...

Page 8: ...henew loadcontrol setting Switch 4 Pressed The Time Base will show in the display Trays 1 2 3 4 Cook Time 6 00 6 00 6 00 6 00 Temperature 375 375 375 375 On Time 60 80 130 160 Duty Cycle 160 160 160 160 Offset 0 0 0 0 Shelf Position 2 1 3 1 2 3 1 2 3 4 A PROGRAM PARAMETERS This unit comes pre programmed from the factory with the following parameters for Menu items S1 and S2 Menu Item S1 Use for Pa...

Page 9: ...of 212 The minimum displayed temperature The amber light will also be lit indicating the oven is heating When the oven temperature begins to exceed 212 the actual oven temperatures will be displayed until the temperature set point has been reached and the oven ready light has gone off At this point the display shows 10 00 minutes the cook time for one tray Always keep oven door closed until biscui...

Page 10: ...lelectroniccomponentspray ifnecessary to de grease the control compartment see Note above 3 Inspect Replace any or all wiring which is saturated with oil 4 Inspect Oven Door lubricate door plunger assembly and strike plate with food grade high temperature lubricant adjust door as necessary 5 Inspect Element Wire Connections take amp readings of elements 6 Inspect Blower Motor De grease as necessar...

Page 11: ...reading on the pyrometer or thermometer is less than 10ºF different from the setting of the thermostat no adjustment is needed If this reading is more than 10ºF proceed with calibration procedure To Recalibrate Remove the thermostat knob by loosening the setscrew and pull the knob forward Take care not to rotate the thermostat stem which will change the setting With a very small screwdriver turn t...

Page 12: ...pin 2 DIGITAL DISPLAY IN THE CONTROLLER IS LIT OVEN NOT HEATING A simple test 1 Turn the oven off 2 Disconnect the oven control connector to J1 on the PCB 3 Insert a short insulated jumper wire between pins 1 and 3 in the oven control connector Make sure the wire is insulated and bare wire cannot touch ground or other metal parts CAUTION Line voltage present 4 Turn the oven on 5 If the oven heats ...

Page 13: ...that indicate the cause of the trouble 1 TEMPERATURE PROBE OPENS Should the controller s probe cable become an open circuit following occur A The oven is turned off B The alarm begins beeping C The display will show four 4 nines 9999 Press one of the five START switches to turn off the alarm Replace the probe cable 2 OVEN STAYS ON TOO LONG If the oven stays ON for over fifteen 15 minutes and this ...

Page 14: ...e 25 155007 Gasket door top 10 120001 Terminal block 26 155006 Gasket door bottom 11 600539 Kit Contactor DP style TO IEC style 27 155008 Gasket door side 2 12 153036 Motor 200 240V 2 speed 28 153416 Catch door 13 153093 Fan Wheel 29 153801 Latch roller assembly 14 155079 Element outer 240V 2 667 kW 30 155318 Switch toggle back up system 155076 Element outer 208V 2 667 kW 31 149403 Thermostat back...

Page 15: ...15 Electric Half Size Convection Oven Manual MODEL 59E3P OVEN CONTROLS ...

Page 16: ...Electric Half Size Convection Oven Manual 16 INTERIOR OVEN COMPONENTS ...

Page 17: ...17 Electric Half Size Convection Oven Manual MODEL 59 E3P DOOR ASSEMBLY ...

Page 18: ...5 1 On rear of top oven remove two existing screws that are located at the lower right hand corner 2 Onrearofbottomovenremovetwoexistingscrews that are located at the upper right hand corner 3 Install stacking bracket using the existing screws as shown in figure 4 Repeatstepstoinstall2ndstackingbracketonleft hand side ...

Page 19: ...15 4 7 10 8 13 14 1 11 Back Up Digital 31 10 9 32 33 Cool Down Cook BLK Contactor BLK Controls RED Contactor RED Controls WHT w Red H2 WHT w Blk H1 YEL Contactor WHT H3 L1 L2 L3 N 208Vac 240Vac 60Hz Single Phase N 0 COIL CAVITY TEMP 10 9 11 5 19 6 10 9 10 9 31 31 3 3 3 COM 9 10 11 11 18 19 9 10 11 12 12 3 3 33 33 4 4 4 1 8 1 4 6 6 5 5 COIL 2 2 1 1 20 Transformer 1 2 5 6 7 8 11 12 32 32 20 20 10 9 ...

Page 20: ...Electric Half Size Convection Oven Manual 20 Duke Manufacturing Co 2305 N Broadway St Louis MO 63102 Phone 314 231 1130 Toll Free 1 800 735 3853 Fax 314 231 5074 www dukemfg com ...

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