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DC Servo Drive System Manual   Ver: 0009

DC - 32/32

Overview of FAGOR
subsidiaries:

SPAIN

Headquarters:
FAGOR AUTOMATION S.COOP.
Bº San Andrés s/n, Apdo. 144
E-20500 ARRASATE-MONDRAGON
www.fagorautomation.mcc.es
[email protected]
Tel:

34-943-719200

Fax:

34-943-791712
34-943-771118 (Service Dept.)

Usurbil:
FAGOR AUTOMATION S.COOP.
Planta Usurbil
San Esteban s/n  Txoko-Alde
20170 USURBIL
Tel:

34-943-366332

Fax:

34-943-360527

[email protected]

Barcelona:
FAGOR AUTOMATION, Catalunya
Pg. Ferrocarrils Catalans,
                  117-119 1ª Pl. Local 12
CORNELLÀ DE LLOBREGAT
08940 BARCELONA
Tel.:

34-93-4744375

Fax:

34-93-4744327

[email protected]

FRANCE

AUTOMATION SYSTÈMES
Parc Technologique de La Pardieu
16 Rue Patrick Depailler
63000 CLERMONT FERRAND
Tel.:

33-473277916

Fax:

33-473150289

E-mail: [email protected]

GERMANY

FAGOR INDUSTRIECOMMERZ  GMBH
Postfach 604  D-73006 GÖPPINGEN
Nördliche Ringstrasse, 100
D-73033 GÖPPINGEN
Tel.:

49-716120040

Fax:

49-716113327

E-mail: [email protected]

ITALY

FAGOR ITALIA S.R.L.
Centro Direzionale Lombardo
Pal. CD3 P.T. - Via Roma, 108
20060 CASSINA DE PECCHI (MI)
Tel.:

39-0295301290

Fax:

39-0295301298

E-mail: [email protected]

UNITED KINGDOM

FAGOR AUTOMATION UK Ltd.
Unit T4, Dudley Court North
Waterfront East
Level Street, Brierley Hill
West Midlands DY5 2HU.
Tel:

44-1384 572550

Fax:

44-1384 572025

Cellular phone: 44-836 653 701
[email protected]

SWITZERLAND

FAGOR AUTOMATION SUISSE S.à r.l.
Rue B.- Vuilleumier 11
CH-2616 RENAN (BE)
Tel.:

41-329631863

Fax:

41-329631864

E-mail: [email protected]

PORTUGAL

FAGOR AUTOMATION LTDA.
Sucursal Portuguesa
Rua Gonçalves Zarco nº 1129-B-2º
Salas 210/212
4450 LEÇA DA PALMEIRA
Tel :

351 2 996 88 65

Fax:

351 2 996 07 19

[email protected]

USA

Chicago:
FAGOR AUTOMATION CORP.
2250 Estes Avenue
ELK GROVE VILLAGE, IL 60007
Tel:

1-847-9811500
1-847-9811595 (Service)

Fax:

1-847-9811311

[email protected]
Tlx:       285273

California:
FAGOR AUTOMATION West Coast
3176 Pullman Suite  110
Costa Mesa CA 92626
Tel:

1-714-9579885/9892

Fax:

1-714-9579891

[email protected]

New Jersey:
FAGOR AUTOMATION East Coast
Tel:

1-973-7733525

Fax:

1-973-7733526

[email protected]

CANADA

Ontario:
FAGOR AUTOMATION ONTARIO
Unit 3, 6380 Tomken Road
MISSISSAUGA L5T 1Y4
Tel:

1-905-6707448

Fax:

1-905-6707449

[email protected]
[email protected]

Montreal:
FAGOR AUTOMATION QUEBEC
Tel.:

1-450-2270588

Fax:

1-450-2276132

Cellular phone: 1-450-9517160
E-mail: [email protected]

BRAZIL

FAGOR AUTOMATION DO BRASIL
COM.IMP. E EXPORTAÇAO LTDA.
Rua Säo Sebastião 825
CEP 04708-001
SAO PAULO-SP
Tel.:

55-11-51841414

Fax:

55-11-51819898

[email protected]

CHINA, P.R.

Beijing:
Beijing FAGOR AUTOMATION Equipment
Co.,Ltd.
Room No. B-202,  Guo Men Building, Nº 1
ZuoJiaZhuang, Chaoyang District
BEIJING  100028
Tel:

86-10-6464 1951/1952/1953

Fax:

86-10-6464 1954

[email protected]

Shanghai:
Beijing FAGOR AUTOMATION Equipment
Ltd., Nanjing Office
Holiday Inn (Nanjing)
45 North Zhong Shan Road Nanjing
210008, Jiangsu Provence, P.R.China
Tel:

86-25-3328259

Fax:

86-25-3328260

[email protected]

Guangzhou:
Beijing FAGOR AUTOMATION Equipment
Co.Ltd., Guangzhou Rep.Office
No. 423, Plotio Plaza.
No. 18 Airport Road, Baiyun district
GUANGZHOU  510405
Tel:

86-20-86553124
86-20-86577228   Ext. 2423

Fax:

86-20-86553124

[email protected]

HONG KONG

FAGOR AUTOMATION (ASIA) LTD.
M4, Sunbeam Centre
27 Shing Yip St. Kwun Tong
KOWLOON, HONG KONG
Tel:

852-23891663

Fax:

852-23895086

[email protected]

KOREA,Republic of

FAGOR AUTOMATION KOREA, LTD.
304 Bomi Bldg., 661 Deungchon-Dong
Kangseo-Ku, Seoul 157-030, Korea
Tel:

82-2-36652923/4

Fax:

82-2-36652925

[email protected]

TAIWAN R.O.C.

FAGOR AUTOMATION (ASIA) LTD.,TWN
BRANCH (H.K.)
11F-2 No.61, SEC.2, KUNG YI ROAD
TAICHUNG, TAIWAN R.O.C.
Tel:

886-4-3271282

Fax:

886-4-3271283

[email protected]

SINGAPORE

FAGOR AUTOMATION (S) PTE.LTD.
240 MacPherson Road
03-01 Pines Industrial Building
SINGAPORE 348574
Tel:

65-8417345/8417346

Fax:

65-8417348

[email protected]

Summary of Contents for 54DCM43

Page 1: ...DC Servo Drive System Manual Ver 0009 DC 1 32 Fagor Automation S Coop Ver 0009 DC Servo Drive System Manual...

Page 2: ...8 1 7 SERVICEINSTRUCTIONS 8 D C Servodrive 9 2 1 INTRODUCTION 9 2 2 GENERAL CHARACTERISTICS 10 2 3 CONNECTORS 11 2 4 STATUS DISPLAY 13 2 5 INTERNAL OPERATION DIAGRAM 14 2 6 SPECIFICATIONS PLATE AND SA...

Page 3: ...iansatany ofoursubsidiariesworldwide ThankyouforchoosingFagor Declaration of conformity Manufacturer Fagor Automation S Coop BarriodeSanAndr ss n C P 20500 Mondrag n Guip zcoa SPAIN Weherebydeclare un...

Page 4: ...keyway Mounting Face flange meets IEC 34 7 72 B14 V18 V19 on DCM2 B5 V1 V3 on DCM4 and DCM5 Mechanical tolerance Standard class meets IEC 72 1971 Bearings life 10000 hours Balancing Class N meets DIN...

Page 5: ...00 11 250 2 5 52 7 8 118 80 11 0 120 0 98 0 9 0 56 0 45 0 38 0 38 3 9 55 7 3 123 95 12 0 123 1 22 1 12 0 98 0 54 0 44 0 58 9 687 0 56 60 0 38 9 687 5 1 11 1 4 4 11 7 0 98 70 0 58 11 250 7 5 6 8 5 5 8...

Page 6: ...t25 C 77 F TheDCSdrive equippedwiththeproperIMboard watches themotorsoitneverexceedsthosedemagnetizingcurrents 1 0 5 10 50 0 4000 rpm DCM21 DCM22 DCM23 Nm 5 3000 1000 DCM41 DCM52 1 0 5 10 50 0 4000 rp...

Page 7: ...sterminals Tacho alsowiththepolarityindicatedon the box Theelectromechanicalbrakereleasesthemotorshaftwhenapplied24Vdc Whenstationary itholdsthemotorshaft Thethermalswitchwatchesthearmaturetemperature...

Page 8: ...sions 10mmfortheDCM2 and 11 mm for the DCM4 and DCM5 TYPE DCM42 20A E0 000 Permanent Magnet D C Servomotor SN E190057 Mo 4 4 Nm Mp 29 Nm Io 7 8 A MAX RPM 2000 B E M F 118 V TACHO V KRPM BRAKE V A Ip 5...

Page 9: ...former PWM Mosfets Encoderfeedback standard ortacho VelocityorTorquecommand Velocitycommandfilteredwithramps Logicinputstocontrolthemotor Galvanicisolationbetweenpowerandcontrol Analogoutputstomonitor...

Page 10: ...t is protected against particles with diameter greater than 12 5 mm but not against water splashes In other words the equipment must be mounted inside the electrical enclosure Fagor D C Servodrive DCS...

Page 11: ...Pins4 7 Seepage25 Themotortorqueisdirectlyproportionaltothecurrent Torquecommand Tacho feedback Pins 8 9 Velocity feedback input from the tacho into the drive Be careful with thepolarity Seepage24 Mo...

Page 12: ...NPUT 3x110Vac L1 L3 L2 DANGER HIGH VOLTAGE 150Vdc DISCHARGE TIME 1 min M T POWER INPUT L3 L1 L2 MOTOR OUTPUT 11 10 12 VELOCITY CURRENT 17 16 DR OK 14 13 15 SPEED DRIVE COMMON 10 V 10 V 2 1 3 VEL VEL 5...

Page 13: ...ot open or defective Driveovertemperature Solutions Smooththedutycycle Improveitscooling Theunitwillreturntoitsnormalrunning statuswhenitcoolsdownbelow78 C 172 F Motoroverload TheI Tprotectionhasgoneo...

Page 14: ...R INPUT ENCODER OUTPUT A Protections Motor Insulation Fault Feedback Error Drive Overtemperature Motor Overload Drive Overcurrent Drive Overvoltage Undervoltage Logic circuits for diagnosis control ST...

Page 15: ...SERVODRIVE CURRENT Rated Peak 4 5 sec 08 8 Amp 16 Amp 14 14 Amp 28 Amp FEEDBACK T0 Basic drive Ready to control motors with tacho E0 Drive especially equipped to also control motors with Encoder E0 a...

Page 16: ...DC Servo Drive System Manual Ver 0009 DC 16 32...

Page 17: ...DCS 14 DRIVE Speed Stall Torque Peak Torque Stall Torque Peak Torque MOTORS rpm Nm Nm Nm Nm DCM21 40A 4000 1 12 3 8 DCM22 40A 4000 2 4 2 2 7 DCM23 25A 2500 3 1 6 8 3 1 12 DCM41 12A 1200 2 6 15 2 DCM4...

Page 18: ...equenciesofthe encoderpulsesandtheequivalentvoltageintheinternaldrivecircuits RAPT Thesystemisprotectedagainstmotorrunawayshoulditlosefeedback Thisresistor setstheoverspeedvaluetriggeringthisprotectio...

Page 19: ...mummotorspeed Turningthispotclockwiseallowsgreaterspeed Offset Tocompensateforthedifferencebetweenthevelocitycommandandtheactualmotor speed Thesearethenamesoftheidentity modules IM foreachMotor Drives...

Page 20: ...r according to the characteristics table or the current used in a duty cycle considered nominal AdjustmentofIMcomponentsforgoverningNon Fagormotors Maximum Speed 1200 rpm Tacho Constant 20 V Krpm Exam...

Page 21: ...st oil or other pollutants rememberthatitsdegreeofprotectionisIP20 Neverinstallitexposingittoflammable gases Avoidexcessiveheatandhumidity Theambienttemperaturemustneverexceed45 C 113 F Mountthemodule...

Page 22: ...drive Power Mains 3 x 2 5 mm2 Fuses Secondary 3x110 Vac From 1 7 to 3 kw DCS 08 DCS 14 10 Amp 16 Amp Secondary 3x110 Vac Transformer Fuses From 1 7 to 3 kw 3 x 2 5 mm2 Power Mains Fuses Not connected...

Page 23: ...suallythemotor smaximumspeed The current outputoffers 10Vdcwhenthedrive providesitspeakscurrent tablepage10 Powerconnection Drive Motor DC Servodrive MOTOR OUTPUT CONNECTOR N C Thermal switch Thermal...

Page 24: ...omustturnwiththemotorshaftanditmustnotbemountedanywhereelseinthe transmissionchain On the identity card put selector J1 in the de position Fagorsuppliesthisfullconnection cable connectors DCTC DC Serv...

Page 25: ...cation to the drive 5 4 6 Uref 2 1 3 10 V 10 V 10 k range 10V range 6 2 Vdc Input impedance 22 k Velocity command Input impedance 10 k Uref 0V shortcircuit RAPT on the IM Jumper J4 bc Jumper J4 bc Jum...

Page 26: ...ircuit to power the brake of the DCM Warning When using an autotransformer thesecondary musthaveastarconnectionwithits middlepointconnectedtoground FusesareMANDATORY ThedelaywhendisconnectingtheD3cont...

Page 27: ...ringoutput pins10and11 willprovide10V Usethe Max Current Limitpotentiometertoadjustthemaximumpeakcurrent maximummotor torque To monitor the peak current the motor may be turned back and forth at full...

Page 28: ...DC Servo Drive System Manual Ver 0009 DC 28 32 MechanicalsDimensions DCMOTORS...

Page 29: ...2 Detailsofthemotorshaftsandkeyways DCSERVODRIVE 63 mm 2 48 230 mm 9 05 240 mm 9 44 270 mm 10 6 6 mm 0 23 11 mm 0 43 DCS 08 DCS 14 DC IND 2 28 300 mm 11 8 95 mm 3 7 130 mm 5 11 105 mm 4 13 126 mm 4 96...

Page 30: ...0 110 84400107 DCM52 12A E0 110 84400207 DCM41 12A T0 000 84400050 DCM43 12A T0 000 84400130 IM 2140A 08 84600010 DCM41 12A T0 010 84400051 DCM43 12A T0 010 84400131 IM 2240A 08 84600011 DCM41 12A T0...

Page 31: ...not been sent to us the warranty period ends 15 months from when the product left our warehouse FAGOR is committed to repairing or replacing its products from the time when the first such product was...

Page 32: ...fornia FAGOR AUTOMATION West Coast 3176 Pullman Suite 110 Costa Mesa CA 92626 Tel 1 714 9579885 9892 Fax 1 714 9579891 caservice fagor automation com New Jersey FAGOR AUTOMATION East Coast Tel 1 973 7...

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