FactoryCat 2023 Manual Download

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WARRANTY REGISTRATION FORM

***COMPLETE FORM IMMEDIATELY AND FAX BACK TO (886)901-3335***

DISTRIBUTOR:________________________________________________________ SERIAL NUMBER:_________________

LOCATION (CITY, STATE):_________________________________________

INSTALL DATE:____________________

CUSTOMER:_____________________________________________________ HOUR METER:____________________

CONTACT:______________________________________________________ INSTALLED BY:___________________

ADDRESS:_______________________________________________________

CITY:_______________________STATE_______ZIP______________________

PHONE:_______________________ FAX:__________________________

FACTORY CAT MODEL NUMBER:_______________________________________

OPTIONS: 1.______________________________________ 4.______________________________________

2.______________________________________ 5.______________________________________

3.______________________________________ 6.______________________________________

PADS:_____________________________________________

BRUSHES:__________________________________________

SQUEEGEE SIZE:____________________________________

SIDE BROOMS:____________________________________

BUYER'S REPRESENTAVE HAS:

1. RECEIVED INSTRUCTION IN PROPER OPERATION OF THIS MACHINE.
2. RECEIVED OPERATOR'S MANUAL FOR THIS MACHINE.
3. BEEN MADE AWARE THAT ANY OPERATOR SHOULD READ THE MANUAL
BEFORE OPERATING THIS MACHINE.

DISTRIBUTOR REP. PRINT:___________________________________ SIGN:__________________________________

CUSTOMER PRINT:_________________________________________ SIGN:__________________________________

R.P.S.  CORPORATION
P.O. BOX 368
RACINE, WI 53401
PHONE:  800-634-4060
FAX  866-901-3335
WWW.FACTORYCAT.COM

PAGE 2

ACTORY

Summary of Contents for 2023

Page 1: ...VERSION 1 0 A www factorycat com R P S Corporation Phone 1 800 634 4060 P O Box 368 Fax 1 866 901 3335 Racine Wisconsin 53401 C ACTORY MODEL 2023 2017...

Page 2: ...PERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventative maintenance to keep the machine and its components in good...

Page 3: ...2023 TANK OUTSIDE ASSEMBLY TANK LID ASSEMBLY CONTROL PANEL HANDLE BAR ASSEMBLY 32 INCH SQUEEGEE ASSEMBLY FRAME SUSPENSION SQUEEGEE ASSEMBLY FRAME SCRUB DECK ASSEMBLY FRAME BATTERY TANK TANK LID CONTRO...

Page 4: ..._________________ 4 ______________________________________ 2 ______________________________________ 5 ______________________________________ 3 ______________________________________ 6 ________________...

Page 5: ...z auto 24 v 15 amp 24 v 18 amp SOLUTION SYSTEM Solution Tank Cap 17 gallons 18 gallons Solution Flow Rate 0 1 5 gpm 0 1 5 gpm Solution Filter Stainless Inline Stainless Inline RECOVERY SYSTEM Recovery...

Page 6: ...PURCHASE MODELS 2023 23 HAVE A 35 SQUEEGEE UNLESS OTHER SIZE IS SPECIALLY ORDERED AT TIME OF PURCHASE NOTE THE 26 SQUEEGEE IS DESIGNED FOR NARROW ISLES AND MAY NOT HAVE THE SAME WATER CONTROL AROUND T...

Page 7: ...FOR COMMERCIAL USE IT IS DESIGNED TO BE USED ON HARD FLOORS IN AN INDOOR ENVIRONMENT WITH THE RECOMMENDED PADS OR BRUSHES 1 DO NOT OPERATE UNIT UNLESS TRAINED AND AUTHORIZED UNLESS OPERATOR MANUAL IS...

Page 8: ...OOR OUTLETS MAY RESULTS IN SERIOUS INJURY PAGE 6 WARNING HAZARDOUS VOLTAGE SHOCK BURNS OR ELECTROCUTION CAN RESULT ALWAYS DISCON NECT THE BATTERIES BEFORE SERVICING MACHINE WARNING BATTERIES EMIT HYDR...

Page 9: ...PAGE 7 FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 MACHINE CONTROLS AND FEATURES 9 8 10 11 12 13 14 15 20 33 16 17 27 21 37 30 36 35 31 25 38 29 1 2 3 4 5 6 7 24 19 26 22 32 34 23...

Page 10: ...VAC SCREEN PROTECTS VAC MOTOR FROM DEBRIS 20 CASTER TWIN CASTERS FOR STABILITY 21 MAIN TIRE NON MARKING TIRES 22 SOLUTION VALVE CONTROLS SOLUTION FLOW RATE WHEN SOLUTION SWITCH IS ON 23 SPLASH CURTAI...

Page 11: ...NSIONS ARE 7 W X 15 L X 15 H SEE PICTURE BELOW FOR CORRECT CABLE CONECTIONS 1 TURN ALL SWITCHES TO THE OFF POSITION AND REMOVE KEY IF MACHINE IS EQUIPPED WITH OPTIONAL KEY SWITCH 2 TURN ON MAIN POWER...

Page 12: ...OR ROTATE SQUEEGEE BLADES FOR SAFETY BEFORE LEVEING OR SERVICING MACHINE STOP ON LEVEL SURFACE TURN OFF MACHINE AND REMOVE KEY 1 REMOVE THE SQUEEGEE ASSEMBLY FROM THE MACHINE REMOVE BLADE RETAINER STR...

Page 13: ...TIGHTEN THE TWO KNOBS ON TOP OF THE SHROUD SEE FIGURE 12 FIGURE 10 4 SELECT THE CORRECT PADS OR BRUSHES THAT BEST MEET YOUR CLEANING APPLICATION CONSULT YOUR LOCAL DEALER FOR ASSISTANCE 5 PAD INSTALAT...

Page 14: ...COMMENDED FOAM CONTROL SOLUTION INTO THE RECOVERY TANK FOAM IS USUALLY AN INDICATION OF EXCESSIVE SOAP 3 ALWAYS OPERATE AT LOWER SPEEDS WHEN SCRUBBING AROUND WALLS AND OBJECTS YOU SHOULD REDUCE THE SP...

Page 15: ...NE LET GO OF THE GREEN CONTROL BUTTON F FIGURE 13 B FIGURE 14 A C D F G E PAGE 13 SCRUB ONLY SEE FIGURE 14 1 TURN ON MACHINE POWER SWITCH A MAKE SURE THE PAD ASSIST ADJUSTMENT KNOB IS A LOW SETTING 2...

Page 16: ...RELEASE LATCH ON SIDE OF SCRUBDECK SHROUD TO LOOSEN CURTAIN BANDS SEE FIGURE 16 2 RAISE OR LOWER CURTAIN TO DESIRED HEIGHT 3 RECONNECT LATCH AND SNAP SHUT TO TIGHTEN BANDS FIGURE 16 DRAINING RECOVERY...

Page 17: ...2 SQUEEGEE INTAKE HOSE FIGURE 20 FIGURE 23 FLUSH RECOVERY TANK 1 RINSE THE RECOVERY TANK AFTER EVERY USE THIS WILL PREVENT HEAVY BUILDUP ON THE BOTTOM OF THE TANK FOUL ODERS AND CLOGGING OF THE DRAIN...

Page 18: ...EMOVE SQUEEGEE 6 TIP BACK TANK CAREFULLY UNTIL ON THE GROUND SEE FIGURE 27 FIGURE 26 FIGURE 27 A FIGURE 25 SQUEEGEE UP 1 PLACE BOTH HANDS ON THE HANDLE BAR 2 USE RIGHT FOOT TO PRESS DOWN ON SQUEEGEE L...

Page 19: ...L SYSTEM THE UNLOADER VALVE B WILL DRAIN IT FROM THE VAC BOX C 3 THE VAC MOTOR HAS A FOAM MUFFLER D ATTACHED FOR QUIET MACHINE OPERATION FIGURE 34 1 THE SOLUTION SYSTEM HAS A INLINE FILTER A TO FILTER...

Page 20: ...0 DO NOT CHARGE THE MACHINE UNLESS THE WATER IS SLIGHTLY HIGHER THAN THE PLATES IF NEEDED ADD ENOUGH DISTILLED WATER TO JUST SLIGHTLY COVER THE PLATES DO NOT OVER FILL BATTERIES CAN OVERFLOW DURING CH...

Page 21: ...2 REMOVE AND CLEAN DEBRIS FROM THE FLOAT SHUT OFF SCREEN LOCATED INSIDE THE RECOVERY TANK 3 DRAIN AND RINSE TANKS THOROUGHLY INSPECT VACUUM HOSE FOR ANY OBJECTS OBSTRUCTING THE AIR FLOW 4 RAISE SQUEEG...

Page 22: ...TERY CONNECTIONS _____________ ____________________________________ CHECK CHEMICAL LEVEL _____________ ____________________________________ CHECK MACHINE PERFORMANCE _____________ ____________________...

Page 23: ...TERY CONNECTIONS _____________ ____________________________________ CHECK CHEMICAL LEVEL _____________ ____________________________________ CHECK MACHINE PERFORMANCE _____________ ____________________...

Page 24: ...N SOLUTION TANK LOW FLOW KNOB TURNED DOWN SOLUTION FILTER CLOGGED SOLUTION LINE CLOGGED SOLUTION VALVE CLOGGED SOLUTION CONTACT LOCAL SERVICING DEALER SEE CHARGING BATTERIES REPLACE BATTERY TIGHTEN LO...

Page 25: ...ES STILL DOWN BATTERIES LOW ON WATER BATERIES OVER CYCLED SOLUTION FILL SOLUTION TANK TURN SOLUTION SWITCH ON REMOVE AND CLEAN SCREEN CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER EMPT...

Page 26: ...MODEL 2023 2017 SERIES MACHINE PARTS SECTION...

Page 27: ...ACTUATOR LIFT ASSEMBLY 5 4 7 8 10 12 9 1 2 3 11 6 6 7 9 7 PAGE 23...

Page 28: ...SPRING 2 4 290 1233 3 8 ID 1 2 OD 1 4 LG BEARING 2 5 H 01219 HCS 3 8 24 X 1 1 8 SS 1 6 H 70005 HCS 1 4 20 X 1 SS 4 7 H 70710 HN 1 4 20 SS 6 8 H 70732 HN 3 8 24 SS 1 9 H 71063 LW 1 4 SS 4 10 H NJ04C J...

Page 29: ...SQUEEGEE TRAIL ARM ASSEMBLY 13 14 15 1 18 10 17 12 16 11 3 4 2 6 7 8 18 17 16 12 12 9 9 9 10 17 16 12 13 8 2 5 PAGE 25...

Page 30: ...1 2 ID X 1 3 4 LG 1 7 21 7610 SQUEEGEE TRIANGLE PLATE 1 8 390 7712 COMPRESSION SPRING 2 9 4 446 GROMMET 3 8 ID X 1 1 2 OD X 375 3 10 H 0171004 JNYL 3 8 24 SS 2 11 H 33080 FW 5 16 SAE 1 12 H 4440024 F...

Page 31: ...AXLE SUPPORT ASSEMBLY 9 6 7 10 11 1 8 8 5 7 9 5 NOTE LEAVE JAM NYLOK NUT ITEM 11 AT END OF BOLT THREADS ITEM 9 SPRINGS FROM TRAIL ARM ASSEMBLY WILL GO BETWEEN THE TWO NUTS 2 3 PAGE 27 4...

Page 32: ...GREY 2 4 290 1233 3 8 ID 1 2 OD 1 4 LG BEARING 2 5 H 00222 FW 3 4 X 1 1 8 X 3 32 SS 4 6 H 25435 SSS CP 5 16 X 1 4 2 7 H 33376 SET SCREW SHAFT COLLAR 3 4 ID X 9 16 LG 2 8 H 68015 SNAPRING 3 4 4 9 H 700...

Page 33: ...SQUEEGEE SUSPENSION 1 2 3 2 4 5 NOTE ATTACH SPRINGS BETWEEN NUTS ITEMS 10 11 ON AXLE SUPPORT ASSEMBLY PAGE 29...

Page 34: ...t Number Part Description Qty 1 H 70105 HCS 3 8 16 X 1 SS 2 2 H 71017 FW 3 8 X 7 8 SS 4 3 H NJ06C JNYL 3 8 16 SS 2 4 N A AXLE SUPPORT ASSEMBLY 1 5 N A SQUEEGEE TRAIL ARM ASSEMBLY 1 SQUEEGEE SUSPENSION...

Page 35: ...2023 FRAME FRONT 12 4 15 6 7 5 8 9 10 11 1 7 11 9 7 11 7 12 3 13 13 14 11 ACTUATOR LIFT ASSEMBLY PAGE 31 2 2...

Page 36: ...H 01201 GROMMET 2 5 H 0129155 JNYL 10 32 18 8 S S 2 6 H 375HCN HCN 3 8 16 2 7 H 70710 HN 1 4 20 SS 8 8 H 70861 NYLOK 5 16 18 SS 3 9 H 71013 FNW 1 4 X 5 8 SS 4 10 H 71059 LW 10 SS 2 11 H 71063 LW 1 4 S...

Page 37: ...2 3 5 2023 FRAME MIDDLE 9 14 1 9 14 14 14 14 9 9 9 12 10 6 CONNECT ITEM 7 HOSE FROM TANK OUTSIDE PAGE TO THIS END OF INLINE FILTER 4 7 7 CONNECT THIS END OF ITEM 4 HOSE TO DELTROL VALVE ON DECK ASSEM...

Page 38: ...EAR TUBE WIRE REINF 1 2 ID X 27 LG 1 5 190 3035 CASTER NON MARKING RED 2 6 5 913 INLINE FILTER 1 7 H 62005 HOSE CLAMP 5 8 1 1 2 SS 2 8 H 70711 HN 5 16 18 SS 4 9 H 70861 NYLOK 5 16 18 SS 6 10 H 70923 K...

Page 39: ...2023 FRAME REAR 18 16 17 12 11 20 21 14 19 15 1 2 3 4 5 7 8 9 10 17 18 8 21 13 6 PAGE 35...

Page 40: ...257 CONNECTOR RED 50 1 8 8 713 1 1 2 THRUST WASHER 2 9 8 714 THRUST BEARING 1 10 8 715 O RING 1 11 H 01201 GROMMET 2 12 H 28902 RPH 8 32 X 1 2 13 H 70858 NYLOK 10 32 SS 2 14 H 70861 NYLOK 5 16 18 SS...

Page 41: ...5 8 1 2 7 SCRUB DECK WHEEL ASS Y 6 4 3 PAGE 37...

Page 42: ...ET 1 2 190 1035 DECK WHEEL PIVOT SUPPORT 1 3 190 3020 4 0 WHEEL RED 1 4 290 1233 3 8 ID 1 2 OD 1 4 LG BEARING 2 5 H 70112 HCS 3 8 16 X 2 1 4 SS 1 6 H NJ06C JNYL 3 8 16 SS 1 7 H RUE14 3 8 RUE RING COTT...

Page 43: ...E 39 20 DISK DECK ASSEMBLY 16 16 10 16 14 24 24 24 24 14 16 16 24 24 14 16 10 29 29 10 9 25 32 25 7 31 9 16 16 14 24 24 10 11 29 17 30 23 1 18 6 4 12 27 22 5 3 26 20 26 19 28 28 13 8 1 11 24 31 9 2 15...

Page 44: ...055 HCS 3 8 24 X 3 5 SS 1 14 H 33080 FW 5 16 SAE 4 15 H 4796 BALL VALVE 1 4 1 16 H 5012 5 16 ID 1 2 OD 3 8 LG FLANGE BEARING 8 17 H 53425 HEX L KEY 3 16 NICKEL PLATED 1 18 H 70001 HCS 1 4 20 X 1 2 SS...

Page 45: ...20 SHROUD ASSEMBLY PAGE 41 13 5 12 9 1 3 11 4 6 7 7 9 10 10 8 2 8...

Page 46: ...ROUD CURTAIN BAND 1 4 190 1165 20 SHROUD CURTAIN FRONT 1 5 190 3030 4 0 WHEEL GRAY 2 6 4 124 LATCH 1 7 H 70854 NYLOK 4 40 SS 2 8 H 70858 NYLOK 10 32 SS 2 9 H 71614 RPH 10 32 X 5 8 SS 2 10 H 72478 RPH...

Page 47: ...43 23 DISK DECK ASSEMBLY 16 16 10 16 14 24 24 24 24 14 16 16 24 24 14 16 10 29 29 10 31 9 25 32 25 7 31 9 16 16 14 24 24 10 11 29 17 30 23 1 18 6 3 12 27 22 5 4 26 20 26 19 28 28 13 8 1 11 24 31 9 2 1...

Page 48: ...55 HCS 3 8 24 X 3 5 SS 1 14 H 33080 FW 5 16 SAE 4 15 H 4796 BALL VALVE 1 4 1 16 H 5012 5 16 ID 1 2 OD 3 8 LG FLANGE BEARING 8 17 H 53425 HEX L KEY 3 16 NICKEL PLATED 1 18 H 70001 HCS 1 4 20 X 1 2 SS 1...

Page 49: ...23 SHROUD ASSEMBLY PAGE 45 11 6 9 8 10 7 2 9 13 5 12 8 1 3 4 7 10...

Page 50: ...CURTAIN BAND 1 3 190 1151 23 CURTAIN BAND 1 4 190 1175 SHROUD CURTAIN FRONT 1 5 190 3030 4 0 WHEEL GRAY 2 6 4 124 LATCH 1 7 H 70854 NYLOK 4 40 SS 2 8 H 70858 NYLOK 10 32 SS 2 9 H 71614 RPH 10 32 X 5...

Page 51: ...DISK DECK BRUSH ASSEMBLY PAGE 47 1 8 9 6 5 7 3 10 17 12 16 13 14 14 15 11 4 2...

Page 52: ...5 HCS 5 16 18 X 1 SS 1 7 H 71013 FW 1 4 X 5 8 SS 1 8 H 71017 FW 3 8 X 7 8 SS 1 9 H 71067 LW 3 8 SS 1 10 SEE COMMON WEAR PARTS DISK BRUSH 1 DISK DECK BRUSH ASSEMBLY PAGE 48 11 40 423 BRUSH REPAIR KIT 1...

Page 53: ...VAC MOTOR ASSEMBLY 6 1 3 2 3 8 11 9 12 10 4 5 7 9 PAGE 49...

Page 54: ...OTOR GASKET 2 4 290 250 VAC MOTOR 3 HP TANGENTAL 1 5 390 2328A VACUUM SWITCH BARB 1 6 390 3010 LOADER VALVE 1 7 430 2502 VACUUM FAN MUFFLER 1 8 H 62005 CLAMP 5 8 1 1 2 SS 1 9 H 70710 HN 1 4 20 SS 6 10...

Page 55: ...2023 TANK INSIDE 16 20 19 21 15 14 17 18 1 3 4 7 8 10 11 12 13 5 17 18 20 2 15 VAC MOTOR ASSEMBLY 8 8 8 6 PAGE 51 9 18 17...

Page 56: ...20 SCREEN 1 8 190 1272 2 0 ID X 24 0 LG WIRE REINF HOSE GRAY 1 9 190 4060 6 S S CHAIN LANYARD 1 10 190 4140 SOLUTION RECOVERY TANK 1 11 21 4085 VAC SCREEN 1 12 21 7060 BOX ASM 1 13 21 7101 LIFT KNOB 1...

Page 57: ...19 2 10 9 20 11 13 21 17 21 2023 TANK OUTSIDE 1 22 22 19 18 17 3 18 6 4 14 15 19 21 7 8 17 NOTE CONNECT ITEM 3 TO INLINE FILTER SEE FRAME MIDDLE PAGE 16 16 5 PAGE 53 12...

Page 58: ...3 4 BARB 1 8 190 5779 ELBOW MALE 1 2 NPT X 1 2 TUBE OD GLASS FILLED NYLON 1 9 190 7210 1 1 2 ID X 32 LG DRAIN HOSE 1 10 190 9491 1 4 20 J HOOK 1 11 21 4072 HOSE CUFF 1 1 2 1 12 21 4146 1 2 Male NPT X...

Page 59: ...TANK LID ASSEMBLY 1 2 3 4 5 9 7 12 6 8 11 PAGE 55 10 10...

Page 60: ...COVER GASKET 1 3 190 1400 170 1400 TANK LID 1 4 190 1410 VAC FORMED CLEAR COVER 1 5 21 4060 LANYARD 1 6 32 8000 8 CONTINUOUS HINGE 2 7 H 37015 NYLOK 10 32 1 8 H 37708 1 4 20 LC ACORN NUT 8 9 H 71059 L...

Page 61: ...25 20 19 21 1 5 4 2 16 16 15 9 11 12 13 14 10 17 18 16 CONTROL PANEL 8 6 7 3 25 22 22 26 PAGE 57...

Page 62: ...F OPTIONAL 1 12 5 301 EMERGENCY LEGEND PLATE OPTIONAL 1 13 5 302 EMERGENCY CONTACT BLACK OPTIONAL 1 14 5 892 TOGGLE ON OFF SPST OPTIONAL 1 15 7 837 FUSE RESETTABLE 2 AMP 1 16 8 231 SWITCH ON OFF ROCKE...

Page 63: ...HANDLE BAR 10 7 9 1 4 3 2 5 6 8 10 9 4 17 14 16 20 19 20 19 15 18 12 11 13 14 18 20 19 20 19 16 15 SINGLE PUSH BUTTON OPTION DUEL PUSH BUTTON OPTION PAGE 59...

Page 64: ...RINK 2 9 H 71059 LW 10 SS 2 10 H 72398 PPHMS 8 32 X 1 2 SS 2 HANDLE BAR Item Part Number Part Description Qty 11 190 1041 RED WIRE 16 GAGE 2 12 190 1042 YELLOW WIRE 16 GAGE 2 13 190 1045 HANDLE BAR 1...

Page 65: ...15 1 10 9 4 5 2 23 21 13 7 14 8 12 18 3 10 16 2 6 32 INCH SQUEEGEE ASSEMBLY 24 25 25 15 20 19 22 15 15 15 9 10 11 15 15 17 10 15 USE RED LOCKTITE ON STUD INTO SQUEEGEE BODY 24 25 20 11 7 8 PAGE 61...

Page 66: ...0249 PPH 10 32 X 2 1 4 SS 4 11 H 72555 PPH 10 32 X 1 3 4 SS 2 12 23 7181 32 SQUEEGEE BODY 1 13 22 754G REAR SQUEEGEE BLADE 1 14 23 7160 SQUEEGEE BAND REAR 1 15 H 70908 WINGNUT 10 32 SS 8 16 5 846 PIVO...

Page 67: ...4 1 3 7 6 FRAME SUSPENSION SQUEEGEE 2 5 8 PAGE 63...

Page 68: ...SS 4 2 H 70861 NYLOK 5 16 18 SS 5 3 H 71063 LW 1 4 SS 4 4 H 74620 1 4 20 X 3 4 U BOLT 2 5 H 75661 FPH 5 16 18 X 1 SS 5 6 N A 32 INCH SQUEEGEE ASSEMBLY 1 7 N A MODEL 2023 FRAME ASSEMBLY 1 8 N A SQUEEGE...

Page 69: ...4 FRAME SCRUB DECK 10 1 12 6 6 7 11 3 1 2 9 6 5 8 9 6 8 5 2 PAGE 65 13...

Page 70: ...1 0 LG 1 4 H 70112 HCS 3 8 16 X 2 1 4 SS 1 5 H 70711 HN 5 16 18 SS 2 6 H 70861 NYLOK 5 16 18 SS 4 7 H 71015 FW 5 16 X 3 4 SAE SS 1 8 H 71016 FW 5 16 X 7 8 SS 2 9 H 74431 CB 5 16 18 X 1 1 4 SS 2 10 H...

Page 71: ...5 9 8 2 3 4 FRAME BATTERIES TANK TANK LID CONTROL PANEL HANDLE BAR 6 1 7 PAGE 67...

Page 72: ...C 1 3 H 71016 FW 5 16 X 7 8 SS 1 4 H 73541 SHCS 3 8 16 X 1 1 4 SS 1 5 N A MODEL 2023 TANK LID ASSEMBLY 1 6 N A MODEL 2023 FRAME ASSEMBLY 1 7 N A MODEL 2023 HANDLE BAR ASSEMBLY 1 8 N A MODEL 2023 TANK...

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