Ezgo INDUSTRIAL 1000 2004 Owner'S Manual And Service Manual Download Page 17

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OPERATION AND SERVICE INFORMATION

Page 1

Owner’s Manual and Service Guide

Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings

Thank you for purchasing this vehicle. Before driving the
vehicle, we ask you to spend some time reading this
Owner’s Manual and Service Guide. This guide contains
the information that will assist you in maintaining this
highly reliable vehicle. Some illustrations may show
items that are optional for your vehicle. This guide covers
the operation of several vehicles; therefore, some picto-
rial views may not represent your vehicle. Physical differ-
ences in controls will be illustrated.
This vehicle has been designed and manufactured as a
‘World Vehicle’. Some countries have individual require-
ments to comply with their specifications; therefore,
some sections may not apply in your country.
Most of the service procedures in this guide can be
accomplished using common automotive hand tools.
Contact your service representative on servicing the
vehicle in accordance with the Periodic Service Sched-
ule.
Service Parts Manuals and Technician’s Repair and Ser-
vice Manuals are available from a local Distributor, an
authorized Branch or the Service Parts Department.
When ordering parts or requesting information for your
vehicle, provide vehicle model, serial number and manu-
facture date code.

BEFORE INITIAL USE

Read, understand and follow the safety label on the
instrument panel. Be sure you understand how to oper-
ate the vehicle, its equipment and how to use it safely.
Maintaining good performance depends to a large extent
on the operator.

Hydrogen gas is generat-

ed as a natural part of the

lead acid battery charg-

ing process. A 4% concentration of hydrogen gas is

explosive and could cause severe injury or death.

Charging must take place in an area that is adequate-

ly ventilated (minimum of 5 air exchanges per hour).
To reduce the chance of battery explosion that could

result in severe injury or death, never smoke around

or charge batteries in an area that has open flame or

electrical equipment that could cause an electrical

arc.

Hydrogen gas is generated in the charging cycle of bat-
teries and is explosive in concentrations as low as 4%.
Because hydrogen gas is lighter than air, it will collect in
the ceiling of buildings necessitating proper ventilation.

Five air exchanges per hour is considered the minimum
requirement.
Never charge a vehicle in an area that is subject to flame
or spark. Pay particular attention to natural gas or pro-
pane water heaters and furnaces.
Before a new vehicle is put into operation, the items
shown in the INITIAL SERVICE CHART must be per-
formed (Ref. Fig. 1 on page 1).
Vehicle batteries must be fully charged before initial use.
Check for correct tire inflation. See GENERAL SPECIFI-
CATIONS.
Determine and record braking distance required to stop
vehicle for future brake performance tests.
Remove the protective clear plastic, that protect the seat
bottom and back rest during shipping, before placing the
vehicle in service.

PORTABLE CHARGER INSTALLATION

To reduce the possibility

of overheating that may

cause serious damage to

the charger and create the potential for fire, do not

block or obstruct the airways. Portable chargers must

be mounted on a platform above the ground or in

such a manner as to permit the maximum air flow

underneath and around the charger.

Portable chargers are shipped with the vehicle. Prior to
vehicle or charger operation, chargers must be removed
and mounted on a platform or wall above the ground to
permit maximum air flow around and underneath the
charger. If the charger is operated in an outdoor location,

Fig. 1 Initial Service Chart

ITEM SERVICE

OPERATION

Batteries Charge

batteries

Seats

Remove protective plastic covering

Brakes

Check operation and adjust if necessary

Establish acceptable stopping distance (mechanical

brakes

only)