background image

Instruction Manual 
ExTox IMC-8/-4 

 

BA_IMC-8_-4_e_2019-12-17.docx  

Page 19 of 22 

 

Dust Filter 

The dust filter is integrated in the housing of flow rate monitoring. The condition of the filter can 
easily be checked in the inspection glass. This test should be done regularly in intervals which 
depend on the dust load of the measured gas. For exchange of the used filter inlet the inspection 

glass can be removed. When closing you have to ensure correct installation of the sealing and 
the inspection glass. Please also check tightness. 

6.2

 

Housing Fans 

The housing fans are equipped with a dust protection mat which should be cleaned regularly 

from dust. Therefore remove plug cover and clean mat. 
The redundant ventilation of housing including monitoring of fans avoids safely the formation of 

potentially explosive mixtures in case of leakages in the IMC. The state of the fans is detailed 
indicated on the display of the control unit ("FAN"). In case even one of the fan fails the status 
indication changes from "OK" to "FAULT" and a fault of control unit is indicated at the control 

unit. 

6.3

 

Condensate Trap incl. Hose Pump 

The condensate removal is automatically done via the hose pump (standard for Biogas and KAT-
Types). Nevertheless we recommend checking the condensate trap and hose line regularly on 

possible blockages. Condensate traps and hose lines should be cleaned on demand. It has to be 
ensured that the measured gas flow is not interfered. For this purpose it might be necessary to 

disconnect hose lines. After connecting everything again please check tightness of sample line. 
Please make sure that the condensate can drain off failure free and depending on composition of 
condensate even safe from the connection at the bottom of the housing. 

6.4

 

Measured Gas Cooler incl. Automatic Removal of Condensate 

Gas dehumidification is done by means of a Peltier cooler. The temperature of measured gas is 

factory sided adjusted to +5 °C and monitored. During the warm-up phase a fault message is 
issued until the cooler reaches operation temperature. 

The measured gas cooler meets the high requirements of the industrial process analysis. The 
responsiveness of the temperature monitoring is a sign for the fact that the measured gas com-

poses of very high temperatures or of a very high condensate load. It is the same with clearly 
higher measured gas volume streams. 
The cooler is nearly maintenance free. 

The condensate removal is automatically done via the hose pump. We recommend checking the 
hose line regularly on possible blockages. Condensate traps and hose lines should be cleaned on 

demand. It has to be ensured that the measured gas flow is not interfered. For this purpose it 
might be necessary to disconnect hose lines. After connecting everything again please check 

tightness of sample line. 
Please make sure that the condensate can drain off failure free and safe from the connection at 

the bottom of the housing. 

6.5

 

Flame Arrestor 

It has to be ensured that the flame arrestors are not clogged with dust or condensate. In other 

aspects they are maintenance free. 
Please note that the measured gas for standard construction of the flame arrestor should only 

contain flammable gases of ignition protection up to IIB3, such as for example methane. Please 
ask ExTox who assists you anytime for special gas mixtures.  

As an option we could offer a flame arrestor for ignition protection IIC, such as for mixtures with 
significant contents of hydrogen.  

6.6

 

Enclosures Heating with Thermostat Control  

The nominal temperature can be adjusted in a range of +5°C to +30 °C by means of a 
regulator. The temperature should be that high that no formation of condensate inside the 
housing will occur. 

6.7

 

Data Logger, Data Interfaces, Customer Specific Modifcations 

You will find detailed information to these topics in the separate documentation. 

Summary of Contents for ET-4D2-24

Page 1: ...Instruction Manual ExTox Integral Measuring Concepts IMC 8 and IMC 4...

Page 2: ...trial application The Integral Measuring Concepts serve for monitoring gas concentrations in sealed off processes or not accessible areas The IMC Series combines all necessary components in one compac...

Page 3: ...5 3 2 Calibration and Adjustment 16 5 4 Type M 17 5 4 1 Description 17 5 4 2 Replacement of a Transmitter Module 17 6 Operation of the IMC 18 6 1 Flow rate monitoring 18 6 1 1 Types with DDL Module 3...

Page 4: ...itten documentation and is on delivery attached Type specific data for each device should be taken from a corresponding separate and specific Data Sheet This Data Sheet forms consequently part of this...

Page 5: ...ntegrate controlling and monitoring of the components for sampling and preparation of measured gas The measuring channels which are not used for analysis can easily be taken for external trans mitters...

Page 6: ...easuring points temporally one after another Supplementation of switching between measuring points forms a cost saving alternative to using several IMC One single IMC performs the analysis one after a...

Page 7: ...rms and messages as well as keys is installed in the door of the wall mounted housing For description of the indications and facilities please see the Instruction Manual of the control unit In the sur...

Page 8: ...n the menu Channel Configuration by setting the Mode ON Status Monitoring The following status monitoring functions are integrated in this type Rotary speed monitoring of both housing fans Flow rate m...

Page 9: ...for switching between measured gas and test gas Digital input E2 Status signal flow rate only allocated in systems with Flow Meter see 6 1 2 Digital input E3 Status signal housing fans only allocated...

Page 10: ...during measuring phase Attention This means that reset will be pos sible in the next phase If necessary measurement can be started manually see above to reduce the waiting time on longer cycle times T...

Page 11: ...ith DDL Module see 6 1 1 Lower limit of flow rate monitoring in l h Under scale leads to system fault Standard setting 15 l h FLOW MAX 0 to 300 l h Only activated on systems with DDL Module see 6 1 1...

Page 12: ...ystem should not be calibrated you could leave the menu via Esc By means of Start the automatic calibration is started The analogue out puts keep the measured values of the last measurement Calibratio...

Page 13: ...valves which access the corresponding measuring line for measurement inside the IMC are driven by the control unit Via relay outputs the control unit signalises the measuring point for which the measu...

Page 14: ...alve for measuring point 4 activated Relay 9 closed Magnetic valve for measuring point 5 activated IMC 8 Relay 11 closed Magnetic valve for measuring point 6 activated IMC 8 Relays K12 K18 K19 K6 K7 K...

Page 15: ...witching between 4 measuring points OPTIONS M1 ON 1 H RS232 1 M2 ON 1 H FLOW MIN 15 l h M3 ON 1 H FLOW MAX 300 l h M4 ON 2 L MAX CH 4 v ESC SAVE MAX CHANNEL indicates the number of measuring points he...

Page 16: ...cognized by the software and calibration menu is automatically extended CALIBRATION FLOW 31 l h F1 CAL H2S 0 3000 ppm F2 CAL H2S 0 100 ppm H2S HI H2S LO ESC In case calibration is started with F1 H2S...

Page 17: ...l get a Replacement Transmitter Module Art 295xxx on which all wear parts have been replaced The module has been checked completely and adjusted It has the same warranty as for a new module In case yo...

Page 18: ...every second In case the serial data link between control unit and DDL Module is interrupted for more than 15 s the message COMERROR is issued A fault of control unit is indicated at the control unit...

Page 19: ...midification is done by means of a Peltier cooler The temperature of measured gas is factory sided adjusted to 5 C and monitored During the warm up phase a fault message is issued until the cooler rea...

Page 20: ...bigger climatic fluctuations In general we do not recommend an installation outside as in principle measuring accuracy and lifetime are influenced in a negative way In case it is however necessary pl...

Page 21: ...efore the line gets into the IMC If necessary please contact your partner at ExTox Operation in most of the compositions of measured gas is reliably possible due to the construction of the IMC Only fo...

Page 22: ...O2 H2S3000 295008 Replacement Transmitter Module CH4 O2 H2S100 940006 Measured Gas Pump 940007 Condensate Trap 940010 Hose Pump 300 ml h 940011 Replacement Hose for hose pump 300 ml h 940021 Measured...

Reviews: