Exmark ULTRAVAC E Series Setup Instructions Download Page 8

G014743

2

1

3

Figure 13

1.

Impeller sheave

3.

Spring loaded idler

2.

Deck sheave

4. Install the belt cover (see Figure 14).

Figure 14

1.

Belt cover bracket

4.

Belt

2.

Knob

5.

Deck sheave

3.

Belt cover

5. Install the knob and its hardware.

Assembling the Tubes

1. Remove and retain the hardware installed in the

upper tube.

2. The upper tube needs to be shortened. Measure 5

inches (12.7 cm) from the top end of the tube, create
marks, and apply masking tape around the tube as a
guide. Carefully cut the tube and discard the end.

Figure 15

1.

Measure 5 inches (12.7 cm)

2.

Cut tube

3. Insert the upper tube into the hopper seal – push in

then pull out so that the seal is extended outward.

4.

Set the deck in lowest cutting position.

5. Slide the lower tube onto the blower and attach the

latches.

6. Measure 3–3 1/2 inches (7.6–8.9 cm) from the top

end of the lower tube and create guide marks.

7. Slide the lower tube inside the upper tube until the

3–3 1/2 inches (7.6–8.9 cm) mark is reached. Rotate
the upper tube so that the end in the hopper points
towards the center of the hopper. The parting line
on the tube will be slightly to the right of the center
rivet as shown in Figure 16.

Figure 16

1.

Lower tube

2.

Upper tube

3.

Hopper

4.

Upper tube points towards center of hopper

5.

Center rivet

6.

Parting line

7.

Overlap 3–3 1/2 inches (7.6–8.9 cm)

8

 

Summary of Contents for ULTRAVAC E Series

Page 1: ...e section of the tractor Operator s manual WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer birth defects or reproductive harm Literature Pack Manual Operator s Required Completing Kits Completing Kits Note Use the following charts to verify the kits required for the unit you are installing the UltraVac on 44 I...

Page 2: ... Belt Cover 48 52 60 inch deck 20 1 Cover Belt 21 1 Ring Bolt Retaining 22 1 Knob 3 Prong 23 1 Plug Nylon 24 1 Pin Chute Pivot 25 3 Pin Hair 26 1 Belt 27 1 Sheave Drive 28 2 Bolt Carriage 5 16 18 x 1 29 2 Nut Nyloc 5 16 18 Flg 30 1 Vent Air 31 1 Rod Hold Down 32 2 Nut Nyloc 5 16 18 Flg 44 inch deck 33 2 Bolt Carriage 5 16 18 x 1 44 inch deck 34 2 Bolt Carriage 3 8 16 x 1 48 52 60 inch deck 35 2 Nu...

Page 3: ...Figure 1 3 ...

Page 4: ...nut in the upper hole 5 Tighten the front 5 16 18 x 2 3 4 inch bolt 6 Repeat steps 3 through 5 for the LH hopper mount bracket Installing the Hydro Bracket 60 Inch Deck 1 Remove and discard the rear hydro mounting bolts and nuts 2 Using two 5 16 18 x 6 1 2 inch screws four 5 16 spring disc washers and two 5 16 flanged nyloc nuts mount the hydro bracket under the hydros as shown in Figure 3 Figure ...

Page 5: ... 8 16 inch nyloc nuts that are fastened to the weight mounting plate 2 Mount the weight mounting plate to the front panel of the toe board using two 3 8 16 x 1 inch screws and two 3 8 16 inch nyloc nuts Figure 6 1 Front panel of toe board 4 Retaining pin 2 Weight mounting plate 5 3 8 16 x 1 inch screw 3 Toe board weight 6 3 8 16 inch nyloc nut 3 Using the center hole of the bracket as a template d...

Page 6: ...harge baffle mounting hardware B Using two 5 16 18 x 1 inch carriage bolts and two 5 16 18 inch nyloc nuts install the discharge baffle and belt cover bracket as shown in Figure 9 Figure 9 1 Belt cover bracket 2 5 16 18 inch nyloc nut 3 Discharge baffle 4 5 16 18 x 1 inch carriage bolt 48 52 and 60 inch decks Install the belt cover bracket in the cover wireform location using two 3 8 16 x 1 inch c...

Page 7: ...Decks Install the plug into the bore of the double sheave Installing the Blower Assembly 1 Mount the blower on the deck by inserting the mounting pin into the tube welded to the rear corner of the deck Use Figure 12 and the table below to determine the pin location in the blower frame Figure 12 1 Mounting pin 4 Front location 2 Roll pin 5 Offset location 3 Back location Mounting Pin Location in Bl...

Page 8: ...be 3 Insert the upper tube into the hopper seal push in then pull out so that the seal is extended outward 4 Set the deck in lowest cutting position 5 Slide the lower tube onto the blower and attach the latches 6 Measure 3 3 1 2 inches 7 6 8 9 cm from the top end of the lower tube and create guide marks 7 Slide the lower tube inside the upper tube until the 3 3 1 2 inches 7 6 8 9 cm mark is reache...

Page 9: ...er 3 inches 7 6 cm Reassemble the tubes as indicated in step 7 Figure 17 1 3 inches 7 6 cm 2 Remove excess length 9 Drill three 7 32 inch diameter holes in the lower tube using the upper tube holes as reference 10 Remove the tubes from unit and assemble the upper and the lower tubes using three 1 4 20 x 3 4 inch screws and three 1 4 inch nyloc nuts Install the screws on the inside of the tube to p...

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