Exmark ULTRAVAC E Series Setup Instructions Download Page 7

4. Apply a light coat of Mobil HTS grease (or food

grade antisieze) to the top portion of the spindle
shaft where the sheave mounts.

5. Install the double sheave onto the right spindle shaft

and install the nut. Torque the sheave nut to 130-160
ft-lb (176–217 N-m).

Block the blade rotation with a block of wood
between the blade and baffles as indicated in the
blade service section of the Operator’s manual.
Do Not use the blade bolt to prevent rotation.

Figure 11

1.

Torque sheave nut to 130-160 ft-lb (176–217 N-m).

Check blade bolt torque after completing this
installation.

Torque blade bolt to 50-60 ft-lb (75-81 N-m).

6. Re-install the deck drive belt in the lower groove of

the double sheave.

On 48, 52, and 60 Inch Decks: Install the plug into
the bore of the double sheave.

Installing the Blower Assembly

1. Mount the blower on the deck by inserting the

mounting pin into the tube welded to the rear corner
of the deck. Use Figure 12 and the table below to
determine the pin location in the blower frame.

Figure 12

1.

Mounting pin

4.

Front location

2.

Roll pin

5.

Offset location

3.

Back location

Mounting Pin Location in Blower Frame

Front

Back

Offset

Pioneer S-Series –
44 inch deck

Pioneer
S-Series –
48 inch deck

Pioneer S-Series –
52 inch deck

Pioneer S-Series –
60 inch deck

Quest SP – 44
inch deck

Quest SP – 48
inch deck

Quest SP – 52
inch deck

2. Pivot the blower towards the deck and pull outward

on the latch pin. Release the latch pin when it aligns
with the hole on the tab of the deck to lock the
blower in this position.

3. Pull the spring loaded idler back and slip the belt over

the top deck sheave (see Figure 13 and Figure 14).

7

 

Summary of Contents for ULTRAVAC E Series

Page 1: ...e section of the tractor Operator s manual WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer birth defects or reproductive harm Literature Pack Manual Operator s Required Completing Kits Completing Kits Note Use the following charts to verify the kits required for the unit you are installing the UltraVac on 44 I...

Page 2: ... Belt Cover 48 52 60 inch deck 20 1 Cover Belt 21 1 Ring Bolt Retaining 22 1 Knob 3 Prong 23 1 Plug Nylon 24 1 Pin Chute Pivot 25 3 Pin Hair 26 1 Belt 27 1 Sheave Drive 28 2 Bolt Carriage 5 16 18 x 1 29 2 Nut Nyloc 5 16 18 Flg 30 1 Vent Air 31 1 Rod Hold Down 32 2 Nut Nyloc 5 16 18 Flg 44 inch deck 33 2 Bolt Carriage 5 16 18 x 1 44 inch deck 34 2 Bolt Carriage 3 8 16 x 1 48 52 60 inch deck 35 2 Nu...

Page 3: ...Figure 1 3 ...

Page 4: ...nut in the upper hole 5 Tighten the front 5 16 18 x 2 3 4 inch bolt 6 Repeat steps 3 through 5 for the LH hopper mount bracket Installing the Hydro Bracket 60 Inch Deck 1 Remove and discard the rear hydro mounting bolts and nuts 2 Using two 5 16 18 x 6 1 2 inch screws four 5 16 spring disc washers and two 5 16 flanged nyloc nuts mount the hydro bracket under the hydros as shown in Figure 3 Figure ...

Page 5: ... 8 16 inch nyloc nuts that are fastened to the weight mounting plate 2 Mount the weight mounting plate to the front panel of the toe board using two 3 8 16 x 1 inch screws and two 3 8 16 inch nyloc nuts Figure 6 1 Front panel of toe board 4 Retaining pin 2 Weight mounting plate 5 3 8 16 x 1 inch screw 3 Toe board weight 6 3 8 16 inch nyloc nut 3 Using the center hole of the bracket as a template d...

Page 6: ...harge baffle mounting hardware B Using two 5 16 18 x 1 inch carriage bolts and two 5 16 18 inch nyloc nuts install the discharge baffle and belt cover bracket as shown in Figure 9 Figure 9 1 Belt cover bracket 2 5 16 18 inch nyloc nut 3 Discharge baffle 4 5 16 18 x 1 inch carriage bolt 48 52 and 60 inch decks Install the belt cover bracket in the cover wireform location using two 3 8 16 x 1 inch c...

Page 7: ...Decks Install the plug into the bore of the double sheave Installing the Blower Assembly 1 Mount the blower on the deck by inserting the mounting pin into the tube welded to the rear corner of the deck Use Figure 12 and the table below to determine the pin location in the blower frame Figure 12 1 Mounting pin 4 Front location 2 Roll pin 5 Offset location 3 Back location Mounting Pin Location in Bl...

Page 8: ...be 3 Insert the upper tube into the hopper seal push in then pull out so that the seal is extended outward 4 Set the deck in lowest cutting position 5 Slide the lower tube onto the blower and attach the latches 6 Measure 3 3 1 2 inches 7 6 8 9 cm from the top end of the lower tube and create guide marks 7 Slide the lower tube inside the upper tube until the 3 3 1 2 inches 7 6 8 9 cm mark is reache...

Page 9: ...er 3 inches 7 6 cm Reassemble the tubes as indicated in step 7 Figure 17 1 3 inches 7 6 cm 2 Remove excess length 9 Drill three 7 32 inch diameter holes in the lower tube using the upper tube holes as reference 10 Remove the tubes from unit and assemble the upper and the lower tubes using three 1 4 20 x 3 4 inch screws and three 1 4 inch nyloc nuts Install the screws on the inside of the tube to p...

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