Exmark ULTRAVAC E Series Setup Instructions Download Page 1

ULTRAVAC

®

E-SERIES

Setup Instructions

For UltraVac Serial Nos. 316,000,000 & Higher

(To fit Quest SP Serial Nos. 850,000 & Higher)

(To fit Pioneer S-Series Serial Nos. 920,000 & Higher)

Important:

Due to the added weight of the UltraVac, it is important to ensure the parking brake on your

mower is adjusted properly. Before installing the UltraVac, make sure to re-adjust the parking brake on
your mower as outlined in the “Adjusting the Parking Brake” procedure in the Maintenance section of
the tractor Operator's manual.

WARNING

CALIFORNIA

Proposition 65 Warning

This product contains a chemical or chemicals known to the State of California to

cause cancer, birth defects, or reproductive harm.

Literature Pack

Manual, Operator's

Required Completing Kits

Completing Kits

Note:

Use the following charts to verify the kits required for the unit you are installing the UltraVac on.

44 Inch Deck

48 Inch Deck

52 Inch Deck

60 Inch Deck

Quest SP

116-4880

116-4882

116-4884

Pioneer S-Series

116-4885

116-4887

116-4889

116-6498

© 2015—Exmark Mfg. Co., Inc.
P.O. Box 808
Beatrice, NE 68310

Part No. 4502-776 Rev. A

Printed in the USA.

All Rights Reserved

*4502-776* A

 

Summary of Contents for ULTRAVAC E Series

Page 1: ...e section of the tractor Operator s manual WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer birth defects or reproductive harm Literature Pack Manual Operator s Required Completing Kits Completing Kits Note Use the following charts to verify the kits required for the unit you are installing the UltraVac on 44 I...

Page 2: ... Belt Cover 48 52 60 inch deck 20 1 Cover Belt 21 1 Ring Bolt Retaining 22 1 Knob 3 Prong 23 1 Plug Nylon 24 1 Pin Chute Pivot 25 3 Pin Hair 26 1 Belt 27 1 Sheave Drive 28 2 Bolt Carriage 5 16 18 x 1 29 2 Nut Nyloc 5 16 18 Flg 30 1 Vent Air 31 1 Rod Hold Down 32 2 Nut Nyloc 5 16 18 Flg 44 inch deck 33 2 Bolt Carriage 5 16 18 x 1 44 inch deck 34 2 Bolt Carriage 3 8 16 x 1 48 52 60 inch deck 35 2 Nu...

Page 3: ...Figure 1 3 ...

Page 4: ...nut in the upper hole 5 Tighten the front 5 16 18 x 2 3 4 inch bolt 6 Repeat steps 3 through 5 for the LH hopper mount bracket Installing the Hydro Bracket 60 Inch Deck 1 Remove and discard the rear hydro mounting bolts and nuts 2 Using two 5 16 18 x 6 1 2 inch screws four 5 16 spring disc washers and two 5 16 flanged nyloc nuts mount the hydro bracket under the hydros as shown in Figure 3 Figure ...

Page 5: ... 8 16 inch nyloc nuts that are fastened to the weight mounting plate 2 Mount the weight mounting plate to the front panel of the toe board using two 3 8 16 x 1 inch screws and two 3 8 16 inch nyloc nuts Figure 6 1 Front panel of toe board 4 Retaining pin 2 Weight mounting plate 5 3 8 16 x 1 inch screw 3 Toe board weight 6 3 8 16 inch nyloc nut 3 Using the center hole of the bracket as a template d...

Page 6: ...harge baffle mounting hardware B Using two 5 16 18 x 1 inch carriage bolts and two 5 16 18 inch nyloc nuts install the discharge baffle and belt cover bracket as shown in Figure 9 Figure 9 1 Belt cover bracket 2 5 16 18 inch nyloc nut 3 Discharge baffle 4 5 16 18 x 1 inch carriage bolt 48 52 and 60 inch decks Install the belt cover bracket in the cover wireform location using two 3 8 16 x 1 inch c...

Page 7: ...Decks Install the plug into the bore of the double sheave Installing the Blower Assembly 1 Mount the blower on the deck by inserting the mounting pin into the tube welded to the rear corner of the deck Use Figure 12 and the table below to determine the pin location in the blower frame Figure 12 1 Mounting pin 4 Front location 2 Roll pin 5 Offset location 3 Back location Mounting Pin Location in Bl...

Page 8: ...be 3 Insert the upper tube into the hopper seal push in then pull out so that the seal is extended outward 4 Set the deck in lowest cutting position 5 Slide the lower tube onto the blower and attach the latches 6 Measure 3 3 1 2 inches 7 6 8 9 cm from the top end of the lower tube and create guide marks 7 Slide the lower tube inside the upper tube until the 3 3 1 2 inches 7 6 8 9 cm mark is reache...

Page 9: ...er 3 inches 7 6 cm Reassemble the tubes as indicated in step 7 Figure 17 1 3 inches 7 6 cm 2 Remove excess length 9 Drill three 7 32 inch diameter holes in the lower tube using the upper tube holes as reference 10 Remove the tubes from unit and assemble the upper and the lower tubes using three 1 4 20 x 3 4 inch screws and three 1 4 inch nyloc nuts Install the screws on the inside of the tube to p...

Reviews: