Exmark ULTRAVAC E Series Setup Instructions Download Page 2

Assembly Diagram

Key

Qty

Description

1

1

Asm, Hopper

2

2

Pin, Hair

3*

1

Bolt, Carriage 5/16-18 x 1

4

2

Pin, Retaining

5

1

Tube, Upper

6

2

Asm, Bag & Frame

7*

1

Bracket, Belt Cover (44 inch deck)

8

1

Asm, Blower

9

1

Asm, Lower Tube

10*

1

Bracket, Hopper Mount LH

11*

1

Bracket, Hopper Mount RH

12

1

Frame, Hopper

13

3

Screw, 1/4-20 x 3/4

14

1

Bracket, Weight Mount Plate

15

3

Nut-Nyloc 3/8-16 Flg

16

3

Screw, HH 3/8-16 x 1

17

2

Asm, Toe Board Weight

18

3

Nut-Nyloc 1/4-20 Flg

19*

1

Bracket, Belt Cover (48, 52, & 60 inch
deck)

20*

1

Cover, Belt

21*

1

Ring, Bolt Retaining

22*

1

Knob, 3–Prong

23*▲

1

Plug, Nylon

24*

1

Pin, Chute Pivot

25*

3

Pin, Hair

26*

1

Belt

27*

1

Sheave, Drive

28*

2

Bolt, Carriage 5/16-18 x 1

29*

2

Nut-Nyloc 5/16-18 Flg

30

1

Vent, Air

31

1

Rod, Hold Down

32*

2

Nut, Nyloc 5/16-18 Flg (44 inch deck)

33*

2

Bolt, Carriage 5/16-18 x 1 (44 inch
deck)

34*

2

Bolt, Carriage 3/8-16 x 1 (48, 52, & 60
inch deck)

35*

2

Nut-Nyloc 3/8-16 Flg (48, 52, & 60
inch deck)

36*

1

Bracket–Hydro (60 inch deck)

Key

Qty

Description

37*

2

Screw-5/16-18 x 6 1/2 (60 inch deck)

38*

2

Nut-Nyloc 5/16-18 (60 inch deck)

39*

4

Washer-Spring Disc (60 inch deck)

*Included in completing kit.

▲ Not included in kit P/N 116-4887

2

 

Summary of Contents for ULTRAVAC E Series

Page 1: ...e section of the tractor Operator s manual WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer birth defects or reproductive harm Literature Pack Manual Operator s Required Completing Kits Completing Kits Note Use the following charts to verify the kits required for the unit you are installing the UltraVac on 44 I...

Page 2: ... Belt Cover 48 52 60 inch deck 20 1 Cover Belt 21 1 Ring Bolt Retaining 22 1 Knob 3 Prong 23 1 Plug Nylon 24 1 Pin Chute Pivot 25 3 Pin Hair 26 1 Belt 27 1 Sheave Drive 28 2 Bolt Carriage 5 16 18 x 1 29 2 Nut Nyloc 5 16 18 Flg 30 1 Vent Air 31 1 Rod Hold Down 32 2 Nut Nyloc 5 16 18 Flg 44 inch deck 33 2 Bolt Carriage 5 16 18 x 1 44 inch deck 34 2 Bolt Carriage 3 8 16 x 1 48 52 60 inch deck 35 2 Nu...

Page 3: ...Figure 1 3 ...

Page 4: ...nut in the upper hole 5 Tighten the front 5 16 18 x 2 3 4 inch bolt 6 Repeat steps 3 through 5 for the LH hopper mount bracket Installing the Hydro Bracket 60 Inch Deck 1 Remove and discard the rear hydro mounting bolts and nuts 2 Using two 5 16 18 x 6 1 2 inch screws four 5 16 spring disc washers and two 5 16 flanged nyloc nuts mount the hydro bracket under the hydros as shown in Figure 3 Figure ...

Page 5: ... 8 16 inch nyloc nuts that are fastened to the weight mounting plate 2 Mount the weight mounting plate to the front panel of the toe board using two 3 8 16 x 1 inch screws and two 3 8 16 inch nyloc nuts Figure 6 1 Front panel of toe board 4 Retaining pin 2 Weight mounting plate 5 3 8 16 x 1 inch screw 3 Toe board weight 6 3 8 16 inch nyloc nut 3 Using the center hole of the bracket as a template d...

Page 6: ...harge baffle mounting hardware B Using two 5 16 18 x 1 inch carriage bolts and two 5 16 18 inch nyloc nuts install the discharge baffle and belt cover bracket as shown in Figure 9 Figure 9 1 Belt cover bracket 2 5 16 18 inch nyloc nut 3 Discharge baffle 4 5 16 18 x 1 inch carriage bolt 48 52 and 60 inch decks Install the belt cover bracket in the cover wireform location using two 3 8 16 x 1 inch c...

Page 7: ...Decks Install the plug into the bore of the double sheave Installing the Blower Assembly 1 Mount the blower on the deck by inserting the mounting pin into the tube welded to the rear corner of the deck Use Figure 12 and the table below to determine the pin location in the blower frame Figure 12 1 Mounting pin 4 Front location 2 Roll pin 5 Offset location 3 Back location Mounting Pin Location in Bl...

Page 8: ...be 3 Insert the upper tube into the hopper seal push in then pull out so that the seal is extended outward 4 Set the deck in lowest cutting position 5 Slide the lower tube onto the blower and attach the latches 6 Measure 3 3 1 2 inches 7 6 8 9 cm from the top end of the lower tube and create guide marks 7 Slide the lower tube inside the upper tube until the 3 3 1 2 inches 7 6 8 9 cm mark is reache...

Page 9: ...er 3 inches 7 6 cm Reassemble the tubes as indicated in step 7 Figure 17 1 3 inches 7 6 cm 2 Remove excess length 9 Drill three 7 32 inch diameter holes in the lower tube using the upper tube holes as reference 10 Remove the tubes from unit and assemble the upper and the lower tubes using three 1 4 20 x 3 4 inch screws and three 1 4 inch nyloc nuts Install the screws on the inside of the tube to p...

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