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109-6609 Rev. C 

 

 

 

position.  Pull outward on the PTO switch to the 
“ROTATE” position.   

3.  To disengage the deck drive and blower, set the 

throttle to “midway” position.  Push in on the PTO 
switch to the “STOP” position to stop the cutting 
blades and blower.  The cutting blades will require a 
slightly longer amount of time to come to a complete 
stop when the blower is installed on the deck.  

Fill Sensor

 

The fill sensor is located at the front of the hopper, and is 
wired into the PTO circuit. When grass fills the hopper 
enough to block one or both sensors, an alarm will sound. 
The fill sensor testing must be made with the PTO 
engaged, but the engine does not have to be running. 

1.  Stop engine, wait for all moving parts to stop, and 

remove key.  Engage parking brake.  Unlatch the door 
and pull the door handle engagement pin to raise the 
door to the top of the hopper (see Figure 15.) 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 15 

2.  Reach into the hopper and place a piece of masking or 

duct tape over the LH sensor.  It may be helpful to 
remove the screen as shown in Figure 15. 

3. Close 

the 

door. 

4.  Sit in the seat and turn the key to the RUN position, but 

DO NOT START 

the unit. 

5.  Pull up on the PTO switch to engage power to the 

clutch; you should hear a click from the clutch. 

6.  There is a split second delay before the fill sensor 

alarm will sound. 

7.  Repeat steps 1-3 to remove the tape from the sensor. 

Adjustments 

The FrontRunner Ultra Vac was adjusted at the factory 
to operate properly.  However, there are three basic 
adjustments that can be made, should your unit require 
them: 

 

 

 

 

1. 

Fill sensors:

  Located inside the hopper, they 

sound an alarm when the hopper is full. They 
can be adjusted for varying grass conditions that 
fill the hopper differently (see Figure 16). 

 

 

 

 

 

 

 

 

FIGURE 16 

Moving the LH sensor up works better in wetter 
conditions. 

Moving the LH sensor down works better in 
dryer conditions. 

2. 

Latches:

  The latches (Figure 17) can be 

adjusted.  With the door closed, the latch plate 
should be set so that the latch cams completely 
engage and contact the latch plates bolted to 
the door. 

 

 

 

 

 

 

 

 

 

 

FIGURE 17

 

3. 

Latch handle link:

  The latch handle needs to 

be able to snap over-center to keep the latch 
cams tight against the door latch plates and the 
door pulled shut. The length of the latch linkage 
is controlled by the two whizlock nuts on either 
side of the latch link (Figure 17). The whizlock 
nuts should be adjusted so that reasonable 
force on the handle is required to over-center 
and latch the door. Do not adjust so that the 
over-center spring collapses completely when 
the door is fully latched. 

 

Summary of Contents for Ultra Vac QDS Frontrunner FRCK524

Page 1: ...Fill Sensor Alarm 109 2394 3290 357 U bolt 3 8 6 Whizlock Nut 1 2 To retain alarm bracket to ROPS 6x9 Hardware Bag Part Description Qty Use 323 9 3290 357 98 5975 Screw 3 8 16 x 1 3 4 Hex Nut Whizlock 3 8 Washer Spring Disc 3 8 4 To attach lower frame mount to frame 109 6604 Literature Pack Part Description Qty Use Manual Operator s Manual Parts 1 1 Read before operating machine Model Numbers FRUV...

Page 2: ...ower Drive 72 1 8 109 4841 03 Wld Mount Pin 52 1 103 0445 03 Wld Mount Pin 60 72 1 9 1 806005 Hairpin Cotter large 2 Item Part No Description Qty 10 109 3458 Pin Chute Pivot 1 11 1 806003 Pin Hair small 1 12 323 9 Screw HH 3 8 16 x 1 3 4 4 13 98 5975 Washer Spring Disk 3 8 4 14 3290 357 Nut Whizlock 3 8 16 9 15 323 4 Screw HH 3 8 16 x 3 4 3 16 322 5 Screw HH 5 16 18 x 1 1 17 3256 3 Washer 5 16 Std...

Page 3: ...which if not avoided MAY result in minor or moderate injury WARNING POTENTIAL HAZARD Using a single tailwheel may contact the collection system and cause difficult steering and reduce the machine stability WHAT CAN HAPPEN The single tailwheel tire may contact the bottom of the collection system causing difficult steering A single tailwheel with a collection system is less stable and a potential ti...

Page 4: ...y diagrams for the Item numbers called out in the installation instructions 1 Remove the 2 bolts in the rear of the lower ROPS tubes on each side to allow for installation of the Ultra Vac 2 Install the mount weldment Item 4 loosely to the rear of the machine using 4 3 8 16 x 1 5 screws 3 8 spring disc washers and 3 8 whizlock nuts provided Make sure that the raised portion of the spring disk wash...

Page 5: ...se or food grade antiseize to the top portion of the spindle shaft where the sheave mounts 6 Install the double sheave onto the right spindle shaft Install the spring disk washer and nut Make sure that the spring disk washer cone is installed towards nut See Figure 10 Torque the sheave nut to 140 145 ft lbs Use special tool 109 2979 to hold spindle from rotating Do not use the blade bolt to preven...

Page 6: ...d Assemble the Tube 1 The hopper inlet has ribs to engage the spiral reinforcement of the flexible tube Using a marker or paint pen mark the flexible tube approximately 4 from the end Insert the end of the tube into the hopper inlet and rotate clockwise to engage Rotate and thread the tube into the hopper inlet up to the 4 mark It may be easier to push the tube into the inlet rather than rotating ...

Page 7: ...e power to the clutch you should hear a click from the clutch 6 There is a split second delay before the fill sensor alarm will sound 7 Repeat steps 1 3 to remove the tape from the sensor Adjustments The FrontRunner Ultra Vac was adjusted at the factory to operate properly However there are three basic adjustments that can be made should your unit require them 1 Fill sensors Located inside the hop...

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