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109-6609 Rev. C 

 

 

 

10.  Install the mounting pin weldment (Item 8) to the 

blower assembly using the 3/8-16 x .75 bolts (Item 
15) and whizlock nuts (Item 24).  Maximum deck 
clearance will be provided if the bolts are installed 
from below the mounting pin. There are (2) different 
mounting pin weldments, install as shown.  (See 
Figure 12). 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 12 

11.  Install the belt (Item 7) onto the blower by working it 

around the impeller sheave. 

12.  Mount the blower on the deck by sliding the 

mounting pin into the tube at the rear right corner of 
the deck.  Swing the blower closed.  Adjust the 
position of the front pin to engage the slot in the 
front of the deck.  Use the latch to lock the blower in 
this position.  Adjust the tension on the latch to hold 
the blower up to the deck, yet allow for release by 
hand. 

13.  Pull the spring loaded idler back and slip the belt 

over the top deck spindle sheave. 

14.  Install the plastic belt cover (Item 5).  The rear of the 

cover is slotted and can slip between the knob and 
deck reinforcement plate. The knob retaining the 
front of the original steel belt cover must be reused 
and installed after the new plastic cover has been 
positioned.  

 

Assemble the Tube 

1.  The hopper inlet has ribs to engage the spiral 

reinforcement of the flexible tube. Using a marker or 
paint pen, mark the flexible tube approximately 4” 
from the end. Insert the end of the tube into the 

hopper inlet, and rotate clockwise to engage. 
Rotate and thread the tube into the hopper inlet 
up to the 4” mark. It may be easier to “push” the 
tube into the inlet rather than rotating. (See 
Figure 13.) 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 13 

1.  Orient hose adapter flange on tube with hose 

adapter flange on blower housing (it only goes 
on one way). Engage shoulder bolts through 
keyholes in adapter flange on blower and rotate 
to lock. Insert lock pin in small hole in top of 
flange to lock in place. See Figure 14.

 

 
 
 
 
 
 
 
 

 

FIGURE 14 

Operation 

Pre-Start 

1.  Read the operator’s manual for the mower and 

Ultra Vac to familiarize yourself with all controls 
before operating the machine.  Make sure that 
you understand the controls, their locations, 
their functions, and their safety requirements. 

2.  Ensure the blower, belt cover, flexible tube and 

hopper assembly are in good condition, properly 
attached, and latched. 

Run In 

1.  Verify that the blower drive operates correctly 

prior to delivery to customer. 

2.  The Ultra Vac blower operates when deck drive 

is engaged.  Be sure that 

all

 persons are 

clear

 

of the mower deck and blower 

before engaging

 

the cutting blades.  Set the throttle to “midway” 

Summary of Contents for Ultra Vac QDS Frontrunner FRCK524

Page 1: ...Fill Sensor Alarm 109 2394 3290 357 U bolt 3 8 6 Whizlock Nut 1 2 To retain alarm bracket to ROPS 6x9 Hardware Bag Part Description Qty Use 323 9 3290 357 98 5975 Screw 3 8 16 x 1 3 4 Hex Nut Whizlock 3 8 Washer Spring Disc 3 8 4 To attach lower frame mount to frame 109 6604 Literature Pack Part Description Qty Use Manual Operator s Manual Parts 1 1 Read before operating machine Model Numbers FRUV...

Page 2: ...ower Drive 72 1 8 109 4841 03 Wld Mount Pin 52 1 103 0445 03 Wld Mount Pin 60 72 1 9 1 806005 Hairpin Cotter large 2 Item Part No Description Qty 10 109 3458 Pin Chute Pivot 1 11 1 806003 Pin Hair small 1 12 323 9 Screw HH 3 8 16 x 1 3 4 4 13 98 5975 Washer Spring Disk 3 8 4 14 3290 357 Nut Whizlock 3 8 16 9 15 323 4 Screw HH 3 8 16 x 3 4 3 16 322 5 Screw HH 5 16 18 x 1 1 17 3256 3 Washer 5 16 Std...

Page 3: ...which if not avoided MAY result in minor or moderate injury WARNING POTENTIAL HAZARD Using a single tailwheel may contact the collection system and cause difficult steering and reduce the machine stability WHAT CAN HAPPEN The single tailwheel tire may contact the bottom of the collection system causing difficult steering A single tailwheel with a collection system is less stable and a potential ti...

Page 4: ...y diagrams for the Item numbers called out in the installation instructions 1 Remove the 2 bolts in the rear of the lower ROPS tubes on each side to allow for installation of the Ultra Vac 2 Install the mount weldment Item 4 loosely to the rear of the machine using 4 3 8 16 x 1 5 screws 3 8 spring disc washers and 3 8 whizlock nuts provided Make sure that the raised portion of the spring disk wash...

Page 5: ...se or food grade antiseize to the top portion of the spindle shaft where the sheave mounts 6 Install the double sheave onto the right spindle shaft Install the spring disk washer and nut Make sure that the spring disk washer cone is installed towards nut See Figure 10 Torque the sheave nut to 140 145 ft lbs Use special tool 109 2979 to hold spindle from rotating Do not use the blade bolt to preven...

Page 6: ...d Assemble the Tube 1 The hopper inlet has ribs to engage the spiral reinforcement of the flexible tube Using a marker or paint pen mark the flexible tube approximately 4 from the end Insert the end of the tube into the hopper inlet and rotate clockwise to engage Rotate and thread the tube into the hopper inlet up to the 4 mark It may be easier to push the tube into the inlet rather than rotating ...

Page 7: ...e power to the clutch you should hear a click from the clutch 6 There is a split second delay before the fill sensor alarm will sound 7 Repeat steps 1 3 to remove the tape from the sensor Adjustments The FrontRunner Ultra Vac was adjusted at the factory to operate properly However there are three basic adjustments that can be made should your unit require them 1 Fill sensors Located inside the hop...

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