Exmark Ultra Vac QDS Frontrunner FRCK524 Setup Instructions Download

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Page 2 of 7

109-6609 Rev. C

1. Assembly Instructions

Item

Part No.

Description

Qty.

1 ------------

Asm,

Hopper .......................................... 1

2 ------------

Hose,

FRUVD ........................................ 1

3 ------------

Asm,

Blower........................................... 1

109-4748-03 Wld, Hopper Support.............................. 1

109-4846

Cover, Belt 52" ....................................... 1

109-4847

Cover, Belt 60" ....................................... 1

109-4848

Cover, Belt 72” ....................................... 1

6 103-2797 Jackshaft,

52" ........................................ 1

103-2792 Jackshaft,

60" ........................................ 1

109-2796 Jackshaft

72” ......................................... 1

109-4948

Belt, Blower Drive 52" ............................ 1

103-0866

Belt, Blower Drive 60" ............................ 1

103-0867

Belt, Blower Drive 72” ............................ 1

109-4841-03 Wld, Mount Pin 52" ................................ 1

103-0445-03 Wld, Mount Pin 60" & 72” ....................... 1

9 1-806005 Hairpin,

Cotter

(large)............................. 2

Item

Part No.

Description

Qty.

10 109-3458

Pin,

Chute

Pivot..................................... 1

1-806003

Pin, Hair (small) ..................................... 1

323-9

Screw, HH 3/8-16 x 1 3/4....................... 4

13 98-5975

Washer,

Spring

Disk

3/8 ........................ 4

14 3290-357

Nut, Whizlock 3/8-16.............................. 9

323-4

Screw, HH 3/8-16 x 3/4.......................... 3

322-5

Screw, HH 5/16-18 x 1........................... 1

17 3256-3

Washer,

5/16

Std................................... 1

18 32128-20

Nut, Whizlock 5/16-18............................ 1

19 103-1279

Plug ....................................................... 1

20 109-5304-03 Bracket,

Alarm ....................................... 1

21 109-2394

U-bolt..................................................... 1

22 109-5606

Decal,

Door

Operation ........................... 1

23 ------------

Harness,

Alarm...................................... 1

24 1-303335

Ties,

Zip ................................................ 4

FIGURE 1

Summary of Contents for Ultra Vac QDS Frontrunner FRCK524

Page 1: ...Fill Sensor Alarm 109 2394 3290 357 U bolt 3 8 6 Whizlock Nut 1 2 To retain alarm bracket to ROPS 6x9 Hardware Bag Part Description Qty Use 323 9 3290 357 98 5975 Screw 3 8 16 x 1 3 4 Hex Nut Whizlock 3 8 Washer Spring Disc 3 8 4 To attach lower frame mount to frame 109 6604 Literature Pack Part Description Qty Use Manual Operator s Manual Parts 1 1 Read before operating machine Model Numbers FRUV...

Page 2: ...ower Drive 72 1 8 109 4841 03 Wld Mount Pin 52 1 103 0445 03 Wld Mount Pin 60 72 1 9 1 806005 Hairpin Cotter large 2 Item Part No Description Qty 10 109 3458 Pin Chute Pivot 1 11 1 806003 Pin Hair small 1 12 323 9 Screw HH 3 8 16 x 1 3 4 4 13 98 5975 Washer Spring Disk 3 8 4 14 3290 357 Nut Whizlock 3 8 16 9 15 323 4 Screw HH 3 8 16 x 3 4 3 16 322 5 Screw HH 5 16 18 x 1 1 17 3256 3 Washer 5 16 Std...

Page 3: ...which if not avoided MAY result in minor or moderate injury WARNING POTENTIAL HAZARD Using a single tailwheel may contact the collection system and cause difficult steering and reduce the machine stability WHAT CAN HAPPEN The single tailwheel tire may contact the bottom of the collection system causing difficult steering A single tailwheel with a collection system is less stable and a potential ti...

Page 4: ...y diagrams for the Item numbers called out in the installation instructions 1 Remove the 2 bolts in the rear of the lower ROPS tubes on each side to allow for installation of the Ultra Vac 2 Install the mount weldment Item 4 loosely to the rear of the machine using 4 3 8 16 x 1 5 screws 3 8 spring disc washers and 3 8 whizlock nuts provided Make sure that the raised portion of the spring disk wash...

Page 5: ...se or food grade antiseize to the top portion of the spindle shaft where the sheave mounts 6 Install the double sheave onto the right spindle shaft Install the spring disk washer and nut Make sure that the spring disk washer cone is installed towards nut See Figure 10 Torque the sheave nut to 140 145 ft lbs Use special tool 109 2979 to hold spindle from rotating Do not use the blade bolt to preven...

Page 6: ...d Assemble the Tube 1 The hopper inlet has ribs to engage the spiral reinforcement of the flexible tube Using a marker or paint pen mark the flexible tube approximately 4 from the end Insert the end of the tube into the hopper inlet and rotate clockwise to engage Rotate and thread the tube into the hopper inlet up to the 4 mark It may be easier to push the tube into the inlet rather than rotating ...

Page 7: ...e power to the clutch you should hear a click from the clutch 6 There is a split second delay before the fill sensor alarm will sound 7 Repeat steps 1 3 to remove the tape from the sensor Adjustments The FrontRunner Ultra Vac was adjusted at the factory to operate properly However there are three basic adjustments that can be made should your unit require them 1 Fill sensors Located inside the hop...

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Exmark Ultra Vac QDS Frontrunner FRCK524, Setup Instructions

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Summary of Contents for Ultra Vac QDS Frontrunner FRCK524

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