Design and function
Transport and installation
22
099-005674-EW501
28.06.2022
5.1.5 Workpiece lead, general
CAUTION
Risk of burning due to incorrect welding current connection!
If the welding current plugs (machine connections) are not locked or if the workpiece
connection is contaminated (paint, corrosion), these connections and leads can heat up
and cause burns when touched!
• Check welding current connections on a daily basis and lock by turning to the right when
necessary.
• Clean workpiece connection thoroughly and secure properly. Do not use structural parts of
the workpiece as welding current return lead!
5.1.6 Welding torch cooling system
Material damage due to unsuitable coolants!
Unsuitable coolant, coolants mixed with other types / liquids or use in an unsuitable tempera-
ture range will result in material damage and loss of the manufacturer's warranty!
• Operation without coolant is not permitted! Dry running will destroy the cooling components
such as the coolant pump, welding torch and hose packages.
• Only use the coolants described in these instructions for the specified ambient conditions
(temperature range) > see 5.1.6.2 chapter.
• Do not mix coolants of different types (including those described in these instructions).
• When changing the coolant, all liquid must be replaced and the cooling system flushed.
Dispose of the coolant in accordance with local regulations and the material safety data sheets.
5.1.6.1 Functional characteristics
The cooling system of this machine series is designed to optimise the operating conditions and is tempe-
rature- and flow-monitored to protect against damage. Limit values
> see 8.1.1 chapter
for warnings and
errors in the machine (adjustable depending on control system) are stored for monitoring and control of
the cooling system. If the cooling system is faulty or overloaded, an error message appears and the
welding process is switched off in a controlled manner.
5.1.6.2 Permitted torch coolant
Coolant
Temperature range
blueCool -10
-10 °C to +40 °C (14 °F to +104 °F)
KF 23E (Standard)
-10 °C to +40 °C (14 °F to +104 °F)
KF 37E
-20 °C to +30 °C (-4 °F to +86 °F)
blueCool -30
-30 °C to +40 °C (-22 °F to +104 °F)