EWM Taurus XQ 355 Synergic, Operating Instructions Manual

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Contents
Notes on using these operating instructions
099-005664-EW501
22.09.2021
3
1 Contents
1 Contents .......................................................................................................................................... 3
2 For your safety ............................................................................................................................... 6
2.1 Notes on using these operating instructions .......................................................................... 6
2.2 Explanation of icons ............................................................................................................... 7
2.3 Safety instructions .................................................................................................................. 8
2.4 Transport and installation .................................................................................................... 11
3 Intended use ................................................................................................................................. 13
3.1 Applications .......................................................................................................................... 13
3.2 Documents which also apply ............................................................................................... 13
3.2.1 Warranty ............................................................................................................... 13
3.2.2 Declaration of Conformity ..................................................................................... 13
3.2.3 Welding in environments with increased electrical hazards ................................. 14
3.2.4 Service documents (spare parts and circuit diagrams) ........................................ 14
3.2.5 Calibration/Validation............................................................................................ 14
3.3 Use and operation solely with the following machines ........................................................ 14
3.3.1 Part of the complete documentation ..................................................................... 15
4 Machine description – quick overview ...................................................................................... 16
4.1 Front view / rear view ........................................................................................................... 16
4.1.1 Connection panel .................................................................................................. 18
5 Design and function ..................................................................................................................... 19
5.1 Transport and installation .................................................................................................... 19
5.1.1 Ambient conditions ............................................................................................... 19
5.1.2 Machine cooling .................................................................................................... 20
5.1.3 Workpiece lead, general ....................................................................................... 20
5.1.4 Welding torch cooling system ............................................................................... 20
5.1.4.1 Cooling unit connection ......................................................................... 20
5.1.5 Connecting the intermediate hose package to the power source ........................ 20
5.1.6 Mains connection .................................................................................................. 22
5.1.6.1 Visual inspection of the set mains voltage ............................................ 22
5.1.6.2 Adjusting the power source to the mains voltage ................................. 23
5.1.6.3 Re-commissioning ................................................................................. 23
5.1.6.4 Mains configuration ............................................................................... 24
5.1.7 Switching on and system diagnosis ..................................................................... 24
5.1.8 Notes on the installation of welding current leads ................................................ 25
5.1.9 Stray welding currents .......................................................................................... 26
5.2 MIG/MAG welding ................................................................................................................ 27
5.2.1 Connection for workpiece lead ............................................................................. 27
5.2.2 Welding torch connection ..................................................................................... 27
5.2.3 Welding task selection .......................................................................................... 27
5.3 MMA welding or gouging ..................................................................................................... 27
5.3.1 MMA welding ........................................................................................................ 27
5.3.2 Air arc gouging ..................................................................................................... 27
5.3.3 Connection of electrode holder or gouging torch ................................................. 28
5.3.4 Connection of the electrode holder / gouging torch over the wire feeder ............ 29
5.3.5 Welding task selection .......................................................................................... 29
5.4 TIG welding .......................................................................................................................... 30
5.4.1 Connection ........................................................................................................... 30
5.4.2 Welding task selection .......................................................................................... 30
5.5 Remote control ..................................................................................................................... 30
5.6 Interfaces for automation ..................................................................................................... 30
5.6.1 Automation interface ............................................................................................. 31
5.6.2 RINT X12 robot interface ...................................................................................... 31
5.6.3 BUSINT X11 industrial bus interface .................................................................... 31
5.7 Network connection ............................................................................................................. 32
5.8 PC interface ......................................................................................................................... 32
5.8.1 Connection ........................................................................................................... 32
5.9 Component identification ..................................................................................................... 33