EWM Taurus XQ 355 Synergic Operating Instructions Manual Download Page 5 | Manualshive

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Contents

Notes on using these operating instructions

099-005664-EW501

22.09.2021

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Summary of Contents for Taurus XQ 355 Synergic

Page 1: ...Operating instructions EN Welding machine Taurus XQ 355 Synergic Taurus XQ 405 Synergic Taurus XQ 505 Synergic 099 005664 EW501 Observe additional system documents 22 09 2021...

Page 2: ...to the operation of this equipment is restricted solely to the function of the equipment No other form of liability regardless of type shall be accepted This exclusion of liability shall be deemed ac...

Page 3: ...Cooling unit connection 20 5 1 5 Connecting the intermediate hose package to the power source 20 5 1 6 Mains connection 22 5 1 6 1 Visual inspection of the set mains voltage 22 5 1 6 2 Adjusting the...

Page 4: ...7 Rectifying faults 37 7 1 Error messages power source 37 7 2 Warnings 40 7 3 Checklist for rectifying faults 42 8 Technical data 44 8 1 Dimensions and weighte 44 8 2 Taurus XQ 355 Synergic 45 8 3 Tau...

Page 5: ...Contents Notes on using these operating instructions 099 005664 EW501 22 09 2021 5...

Page 6: ...s and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning sym bol The hazard is also highlighted using a symbol in the page margin CAUTION Working or ope...

Page 7: ...tch off machine Release Switch on machine Press and hold Switch Incorrect Invalid Turn Correct Valid Numerical value adjustable Input Signal light lights up in green Navigation Signal light flashes gr...

Page 8: ...cal specialist may interconnect the sources as per standard IEC 60974 9 2010 Installa tion and use and German Accident Prevention Regulation BVG D1 formerly VBG 15 or country specific regulations Befo...

Page 9: ...temperatures of 100 C or higher and arcing and work on live components Hearing protection against harming noise Explosion risk Apparently harmless substances in closed containers may generate excessi...

Page 10: ...fied in the standard The user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the user must...

Page 11: ...placement parts etc from our range of products Only insert and lock accessory components into the relevant connection socket when the ma chine is switched off Requirements for connection to the public...

Page 12: ...on or connection points can heat up significantly during operation water cooled version When opening the coolant circuit escaping coolant may cause scalding Open the coolant circuit only when the powe...

Page 13: ...ries Main procedure for MIG MAG welding Secondary pro cedure Standard arc Pulsed arc TIG welding Liftarc MMA welding Gouging Positionweld MIG MAG XQ forceArc XQ rootArc XQ coldArc XQ wiredArc XQ MIG...

Page 14: ...void in the event of unauthorised interference Appoint only skilled persons for repair work trained service personnel Original copies of the circuit diagrams are enclosed with the unit Spare parts can...

Page 15: ...l other parts of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general example of a welding syste...

Page 16: ...Machine description quick overview Front view rear view 16 099 005664 EW501 22 09 2021 4 Machine description quick overview 4 1 Front view rear view Figure 4 1...

Page 17: ...Connection panel see 4 1 1 chapter 7 Cooling air outlet 8 Connection socket welding current How to connect the accessories depends on the welding procedure Please observe the connection description f...

Page 18: ...ey button Automatic cutout Wire feed motor supply voltage fuse press to reset a triggered fuse 4 DV1 14 pole connection socket Wire feeder control cable connection 5 7 pole connection socket digital F...

Page 19: ...e can drop and cause injuries The handles straps or brackets are suitable for transport by hand only The machine must not be suspended or lifted using a crane Depending on machine type equipment for l...

Page 20: ...right when necessary Clean workpiece connection thoroughly and secure properly Do not use structural parts of the workpiece as welding current return lead 5 1 4 Welding torch cooling system 5 1 4 1 C...

Page 21: ...welding intermediate hose package 5 Connection socket welding current MIG MAG cored wire welding Welding current to wire feed torch Insert the end of the hose package through the strain relief of the...

Page 22: ...welding power source is equipped with an internal clamp device for multiple mains volta ges The currently set mains voltage of the power source must match the supply voltage The following steps have...

Page 23: ...operating voltage plug printed circuit board VB xx0 to the corresponding voltage range of the supply voltage 380V 400V ex works Hook housing cover from above into the aluminium continuous casting pro...

Page 24: ...gnostics of the individual components The duration of the start time switching on up to welding readi ness depends on the number of connected system components and the information to be exchanged unde...

Page 25: ...ith HF igniter TIG for as long as pos sible in parallel with a distance of 20 cm to avoid HF sparkover Always keep a distance of at least 20 cm to leads of other power sources to avoid interferences A...

Page 26: ...heck that all welding current connections are firmly secured and electrical connections are in perfect condition Set up attach or suspend all conductive power source components such as casing trans po...

Page 27: ...lding current connection socket and lock 5 2 2 Welding torch connection For connection description see the relevant Wire feeder operating instructions 5 2 3 Welding task selection For selection of the...

Page 28: ...Symbol Description 0 1 Electrode holder 2 Gouging torch Note the additional system documents 3 Connection socket welding current 4 Connection socket welding current 5 Workpiece Insert the cable plug...

Page 29: ...eeder Note the additional system documents 4 Connection socket welding current 5 Connection socket welding current 6 Workpiece Insert the electrode holder or gouge plug into the welding current connec...

Page 30: ...he welding task and for general operation see the relevant Control operating instructions 5 5 Remote control The remote controls are operated via the 19 pole remote control connection socket analogue...

Page 31: ...ay contact to the user potential free max 15 V 100 mA H Output Uist Welding voltage measured against pin F 0 10 V 0 V 0 V 10 V 100 V 1 L Input STA STPStart 15 V Stop 0 V 2 M Output 15 V Power supply m...

Page 32: ...he same network or IP address range to allow the configuration of the gateway 5 8 PC interface Welding parameter software Set all welding parameters on the PC and simply transfer to one or more weldin...

Page 33: ...on Only together with the device control Expert XQ 2 0 in the LAN gateway or LAN Wi Fi gateway version Bar codes predefined in ewm Xnet are recorded with a manual scanner Component data are retrieved...

Page 34: ...ce matters always consult the dealer who supplied the machine Return deliveries of defective equipment subject to warranty may only be made through your dealer When replacing parts use only original s...

Page 35: ...rollers on a regular basis depending on the degree of soiling 6 2 2 Monthly maintenance tasks Visual inspection Casing damage front rear and side walls Wheels and their securing elements Transport ele...

Page 36: ...r on wheels indicates that the equipment must be collected separately This machine has to be disposed of or recycled in accordance with the waste separation systems in use According to German law law...

Page 37: ...cur these are displayed in succession Document machine warning and inform service personnel if required If there are several errors in a control system the error with the lowest error number Err is di...

Page 38: ...oving the logical signal ro bot ready during the process Eliminate errors on the higher level control 16 A General pilot arc Emergency stop circuit error Check emergency stop circuit Temperature error...

Page 39: ...art au tomated machines Check wire feeding Check load cable connections in welding current circuit clean corroded surfaces on work piece before welding if necessary 49 B Arc interruption An arc interr...

Page 40: ...ervice 63 Mains voltage error Operating and mains voltage are incompatible Check or adjust operating and mains voltage 1 only for XQ machine series 2 not for XQ machine series 3 See technical data for...

Page 41: ...ature warning Check coolant level and top up if necessary 21 Excess temperature 2 reserved 22 Excess temperature 3 reserved 23 Excess temperature 4 reserved 24 Coolant flow warning Check coolant suppl...

Page 42: ...mains fuse Set up recommended mains fuse Machine does not start up after switching on device fan and possibly coolant pump have no function Connect the control cable of the wire feeder All machine con...

Page 43: ...tting pressure units Check settings and correct if necessary Worn wire rolls Check and replace if necessary Wire feed motor without supply voltage automatic cutout triggered by overloading Reset trigg...

Page 44: ...ent parts 8 1 Dimensions and weighte 355 XQ 405 XQ 505 XQ Dimensions l x b x h 625 x 298 x 531 mm 24 6 x 11 7 x 20 9 inch Weight 1 39 4 kg 86 9 lb 42 7 kg 94 1 lb 1 All weight indications refer to mac...

Page 45: ...evel 6 70 dB A Ambient temperature 7 25 C to 40 C Machine cooling Torch cooling Fan AF gas or water Mains connection cable H07RN F4G4 Workpiece lead min EMC class 70 mm2 A Safety marking Standards use...

Page 46: ...se level 6 70 dB A Ambient temperature 7 25 C to 40 C Machine cooling Torch cooling Fan AF gas or water Mains connection cable H07RN F4G4 Workpiece lead min EMC class 70 mm2 A Safety marking Standards...

Page 47: ...Noise level 6 70 dB A Ambient temperature 7 25 C to 40 C Machine cooling Torch cooling Fan AF gas or water Mains connection cable H07RN F4G4 Workpiece lead min EMC class 95 mm2 A Safety marking Standa...

Page 48: ...onnecting cable 092 000201 00007 9 3 Options Type Designation Item no ON Filter TG 04 K 02 Contamination filter for air inlet 092 002698 00000 ON FC CS 405 505 Pedestal for transport with floor convey...

Page 49: ...5 Coolant up to 10 C 14 F 5 l 094 000530 00005 KF 23E 200 Coolant 10 C 200 litres 094 000530 00001 KF 37E 5 Coolant up to 20 C 4 F 5 l 094 006256 00005 KF 37E 200 Coolant 20 C 200 l 094 006256 00001...

Page 50: ...ndix Searching for a dealer 50 099 005664 EW501 22 09 2021 10 Appendix 10 1 Searching for a dealer Sales service partners www ewm group com en specialist dealers More than 400 EWM sales partners world...

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