Ewellix CASM-32 Installation, Operation And Maintenance Manual Download Page 1

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CATEGORY
MAX 2 LINES

INSTALL ATION, OPERATION AND MAINTENANCE MANUAL

CASM-32/40/63

Linear Actuator

Summary of Contents for CASM-32

Page 1: ...CATEGORY MAX 2 LINES INSTALLATION OPERATION AND MAINTENANCE MANUAL CASM 32 40 63 Linear Actuator...

Page 2: ......

Page 3: ...l operation 12 6 1 Installation location 13 6 2 Inspections prior to initial operation 13 6 3 Installation 13 7 0 Operation 14 7 1 Safety 14 7 2 Action before use 15 7 3 Installation instruction CASM...

Page 4: ...y from the actual design of the device 1 2 Explanation of symbols and signal words Safety precautions Safety precautions are identified by symbols and signal words as shown to the right The signal wor...

Page 5: ...as well as the external use and or disclosure of the contents without the written consent of the manufacturer is not permitted Ewellix reserves the right to seek compensation for viola tions of these...

Page 6: ...anufacturer The processor installs the device in a complete system application Any injury damage or loss caused by violation of these in structions will be the responsibility of the customer In additi...

Page 7: ...odified Integration of an emergency stop system required for certain applications The device is only intended for installation into an applica tion or system It does not have its own operating control...

Page 8: ...o build up of condensation 95 Duration 100 operating time 3 2 Product labels 2 5 3 7 6 1 8 4 The product label provides the following information 1 Identification of type 2 Force 3 Stroke 4 Serial num...

Page 9: ...Via the screw mount the trape zoidal screw or ball screw system transforms the rotation of the motor 6 into a linear motion of the actuator 8 The rod leads and the other accessories transmit the actua...

Page 10: ...details about accessories and adapter kits 11 Appendix page 28 8 1 7 2 3a 3b 5b 4b 4a 6 5a 4 4 Sensor mounting The sensor can be inserted into the grooves by sliding it in from the front Fig 6 Install...

Page 11: ...only be asserted within the transporter s applicable complaint period 5 3 Returning actuator to the manufacturer Proceed as follows for the return transport 1 Dismantle the device if necessary 10 Dism...

Page 12: ...brations Storage temperature 20 to 40 C Relative atmospheric humidity max 95 no build up of condensation To store longer than three months check the general con dition of all parts of the packaging on...

Page 13: ...s 8 Maintenance page 22 6 3 Installation Installation is to be performed by trained personnel WARNING Risk of injury and material damage due to loosening or removal of the screws on the device Removal...

Page 14: ...ject the actuator to side impact or to turning forces 7 Ensure that the linear actuator is not impacted in its movement over the entire stroke area Consider collision tests of the application 8 Ensure...

Page 15: ...rtical application Check the drive regularly for signs of excessive wear 8 2 Maintenance work page 23 CAUTION Material damage due to static and dynamic overload of the device Static and dynamic overlo...

Page 16: ...l screw 10 10 Lead screw 12 5 2 5 Ball screw 12 5 Ball screw 12 7 12 7 Lead screw 20 4 Ball screw 20 10 Ball screw 20 20 Motor 1FK7015 0 35 Nm 6 000 rpm 1FK7022 0 85 Nm 6 000 rpm 1FK7034 1 60 Nm 6 000...

Page 17: ...dimensions for coupling Standard Motor X1 Linear unit Y1 mm CASM 32 1FK7015 18 5 16 2 CASM 32 1FK7022 20 18 3 CASM 40 1FK7022 20 2 18 2 CASM 40 1FK7034 26 5 14 7 CASM 63 1FK7034 23 8 23 5 CASM 63 1FK...

Page 18: ...rcular seal D2 in between them Make sure that the coupling is positioned according to table 4 for the configuration without the foot mounting kit or table 5 when using the foot mounting kit Tighten th...

Page 19: ...IEMENS 1FK7 servo motors table 1 Table 1 Recommended CASM linear unit Siemens servo motor combinations Linear unit CASM 32 CASM 40 CASM 63 Screw TR 9 1 5 KGT 10 3 KGT 10 10 TR 12 5 2 5 KGT 12 5 KGT 12...

Page 20: ...e plate and pushing the pulley as far as possible Step 3 Secure the pulley by tightening the nut torque as per table 3 and countering at the same time with a hexagonal wrench Tab 3 Pulley fixation tig...

Page 21: ...the gearbox cover D and the intermediate plate ZW Push the sealing washers DS over the Allen screws S1 S2 and fix the gearbox cover Fig 14 For screws and torques refer to table 2 S2 S1 DS D D3 7 4 6...

Page 22: ...red maintenance intervals according to the actual indications of wear CASM linear actuator maintenance plan Interval Maintenance work To be carried out by Daily Check actuator for visible damage 8 2 3...

Page 23: ...ith out a problem 5 Check functions 6 Document completion of the inspections in the service log 8 2 Maintenance work 8 2 1 Cleaning To be performed by operator NOTICE Damage due to incorrect cleaning...

Page 24: ...could lead to catastrophic failure of the system uncontrolled movement of the mov ing mass BS excessive wear of the ball screw could lead to a noise increase and a potential blockage of the drive In t...

Page 25: ...age due to incorrect repair of malfunction The CASM linear actuator is not designed to be repaired by the customer in most situations Incorrect repair of a malfunction may lead to personal injury or m...

Page 26: ...stroke area of the linear actuator Remove all obstacles in the stroke area Operator Incorrect load Remove all loads that are on the elements Operator Defective screw nut Exchange device Qualified per...

Page 27: ...1 Secure elements of the application in such a fashion that no loads can impact the fork and the hinge head 2 Loosen and remove fastening bolts from trunnion or flange and rods 3 Separate linear actua...

Page 28: ...28 CASM 11 0 Appendix Technical data sheets PUB NUM IL 06010 1 EN May 2020 Electric cylinders CASM 32 40 63 For further technical information please contact Ewellix...

Page 29: ...n taken in the production of this catalog Ewellix does not take any responsibility for damage or other loss resulting from omissions or ty pographical errors The photo may differ slightly in appearanc...