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EverRide Hornet EZYN2048S, Operator'S & Parts Manual

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EverRide Hornet EZYN2048S Operator'S & Parts Manual Download Page 102

PARTS LIST- 94

 

 

 

 

 
 

 

 

 

PART NO

 

 

PAGE

 

 

ITEM

 

 

PART NO

 

 

PAGE

 

 

ITEM

 

 

192162

 

 

76

 

 

9

 

192163

 

 

78

 

 

29

 

192164

 

 

78

 

 

30

 

192179

 

 

90

 

 

2

 

192183

 

 

76

 

 

5

 

192183

 

 

78

 

 

31

 

192186

 

 

74

 

 

15

 

192186

 

 

78

 

 

28

 

192191

 

 

82

 

 

12

 

192195

 

 

82

 

 

13

 

192196

 

 

82

 

 

14

 

192199

 

 

82

 

 

15

 

192202

 

 

82

 

 

17

 

192203

 

 

82

 

 

18

 

192204

 

 

82

 

 

19

 

192209

 

 

82

 

 

20

 

192212

 

 

82

 

 

21

 

192214

 

 

64

 

 

22

 

192217

 

 

82

 

 

22

 

192219

 

 

82

 

 

23

 

192220

 

 

82

 

 

24

 

192222

 

 

90

 

 

3

 

192223

 

 

90

 

 

4

 

192225

 

 

90

 

 

5

 

192234

 

 

90

 

 

6

 

192247

 

 

62

 

 

29

 

192251

 

 

62

 

 

29

 

192257

 

 

74

 

 

12

 

192259

 

 

74

 

 

16

 

192260

 

 

74

 

 

29

 

192263

 

 

72

 

 

14

 

192267

 

 

68

 

 

42

 

192269

 

 

84

 

 

6

 

192272

 

 

84

 

 

7

 

221285

 

 

80

 

 

14

 

231104

 

 

80

 

 

11

 

313270

 

 

80

 

 

12

 

313391

 

 

80

 

 

13

 

313391

 

 

80

 

 

15

 

 

356473

 

 

62

 

 

30

 

473450

 

 

68

 

 

24

 

959994

 

 

62

 

 

31

 

959995

 

 

66

 

 

17

 

959995

 

 

70

 

 

16

 

960001

 

 

82

 

 

25

 

960002

 

 

64

 

 

36

 

960002

 

 

72

 

 

18

 

960002

 

 

78

 

 

32

 

960003

 

 

78

 

 

33

 

960003

 

 

82

 

 

26

 

960008

 

 

78

 

 

34

 

960021

 

 

82

 

 

27

 

960022

 

 

68

 

 

25

 

960024

 

 

90

 

 

7

 

960037

 

 

82

 

 

28

 

960045

 

 

72

 

 

19

 

960045

 

 

78

 

 

35

 

960046

 

 

62

 

 

32

 

960046

 

 

72

 

 

20

 

960046

 

 

74

 

 

18

 

960047

 

 

70

 

 

31

 

960047

 

 

72

 

 

21

 

960047

 

 

78

 

 

36

 

960047

 

 

88

 

 

10

 

960048

 

 

66

 

 

12

 

960048

 

 

70

 

 

17

 

960049

 

 

66

 

 

8

 

960050

 

 

68

 

 

26

 

960058

 

 

62

 

 

33

 

960058

 

 

64

 

 

23

 

960079

 

 

88

 

 

11

 

960081

 

 

62

 

 

52

 

960081

 

 

68

 

 

27

 

960114

 

 

88

 

 

12

 

960117

 

 

68

 

 

21

 

960121

 

 

88

 

 

22

 

960122

 

 

88

 

 

13

 

960160

 

 

62

 

 

34

 

 

Summary of Contents for Hornet EZYN2048S

Page 1: ...EZYN2048S EZYN2052S OPERATOR S PARTS MANUAL...

Page 2: ......

Page 3: ...l before operating the unit This operator s manual has been printed to provide you with safe operating techniques proper maintenance procedures correct assembly and parts identi cation on your EverRid...

Page 4: ...covered under warranty Damages caused by use of EverRide equipment other than for what it was designed Damages that are caused by unauthorized attachments a l terations or modi cations will not be co...

Page 5: ...S 9 TRANSPORTING 9 SLOPE GUIDE 10 SAFETY INSTRUCTION DECALS 12 INTRODUCTION 14 IDENTIFICATION 15 MODEL SERIAL NUMBERS 15 INSTRUMENTS CONTROLS 16 INSTRUMENT PANEL 16 ELECTRIC FUEL SHUT OFF 17 IGNITION...

Page 6: ...CHECKING THE HYDRAULIC HOSES 34 BATTERY MAINTENANCE 34 INSTALLING THE BATTERY 34 REMOVING THE BATTERY 34 CHARGING THE BATTERY 35 CLEANING THE BATTERY AND TERMINALS 35 REPLACING THE FUSES 35 SAFETY CHE...

Page 7: ...RIDE MOWER 58 ENGINE 58 FUEL 58 HYDROSTATIC DRIVE SYSTEM 58 ELECTRICAL SYSTEM 58 PARKING BRAKE 58 MOWER DECK 58 ROPS 59 WEIGHTS MEASUREMENTS 59 PARTS PAGES 60 EVERRIDE MOWER SAFETY DECALS 12 MOWER DEC...

Page 8: ...ne what accessories and attachments are needed to properly and safely perform the job Only use accessories and attachments approved by the manufacturer Wear appropriate clothing including hard hat saf...

Page 9: ......

Page 10: ...ate with the discharge shield raised removed or altered unless using a grass catcher Do not change the engine governor setting or over speed the engine Stop on level ground lower implements disengage...

Page 11: ...I standards This product is capable of amputating hands and feet and throwing objects Always follow all safety instructions to avoid serious injury or death The safety of the operator is one of our nu...

Page 12: ...designed for one 1 person the driver Riders on the machine could be struck by foreign objects or thrown off the machine causing serious injury Check the brakes and other mechanical parts for correct...

Page 13: ...d is damaged be sure to replace it immediately Never try to clear the discharge area or the mower blades unless you have moved the motion control arms to the park position turned the mower PTO switch...

Page 14: ...ing when going up or down a slope Keep all movements on a slope gradual and slow Do not make sudden changes in speed or direction If tires lose traction while on a slope disengage the mower blades and...

Page 15: ...ee of grass leaves grease and other debris which could catch re Keep all hardware tight to insure the machine is in a safe working condition Check the blade mount ing nuts often to make sure they are...

Page 16: ...luid escaping from pinholes may be invisible Do not use your hands to search for suspected leaks Instead use a piece of cardboard and wear protective eye wear such as safety goggles If injured by esca...

Page 17: ...a tire from the power unit it is necessary to support it with blocks or stands not a hydraulic jack Do not attempt to service a tire unless you have the proper equipment and experience to perform the...

Page 18: ...ever attempt to mow a slope of 15 degrees or more 1 Cut this page out of the manual 2 Hold the piece of paper so that Line D is horizontal 3 Align Line E with a pole tree house or other vertical struc...

Page 19: ...11 SLOPE GUIDE...

Page 20: ...l BEFORE STARTING ENGINE MAKE CERTAIN PTO IS DISENGAGED MOTION CONTROL LEVERS TO NEUTRAL LOCK AND EVERYONE IS AT A SAFE DISTANCE FROM THE MACHINE l TO REDUCE FIRE HAZARD KEEP THE EXHAUST CLEAR OF DRY...

Page 21: ...13 SAFETY INSTRUCTION DECALS 9 8 2 10 1 7 5 11 SN 11 13 6 4 3 12...

Page 22: ...his machine has been kept as simple as possible to permit maintenance operations to be carried out with tools normally available This book should be thoroughly read and understood prior to operation o...

Page 23: ...0350 Model Number Serial Number The mower serial number plate is located below the operator s seat on the left hand side of the frame below the LH fuel tank Information contained in this serial tag is...

Page 24: ...ment Panel Motion Control Arms Deck Lift Lever INSTRUMENT PANEL Deck Level Adjust Temperature Light Glow Plug Light PTO Switch Ignition Switch O N O F F C O O L A N T TE M P H I G H G L O W P L U G S...

Page 25: ...F 110 C Once the engine has cooled suf ciently the light will turn off Before the mower deck will turn back on after an overheat situation it is necessary to push the PTO switch to the off position an...

Page 26: ...OUNTING SAFELY DO NOT step on either side of the mower deck when mounting or dismounting the power unit Step over the deck when mounting or dismount ing FUEL Make sure the fuel tank is full but do not...

Page 27: ...n and the PTO is not engaged Set the engine speed control to the slow posi tion Turn the key from OFF to RUN Check that all indicators are normal This will automatically ac tivate a glow plug timer An...

Page 28: ...safety goggles and rubber gloves 4 Raise the seat and seat plate and attach the red clamp to the red pole positive on the dead mower battery This clamp should lie parallel with the tractor frame Attac...

Page 29: ...decrease the engine speed For good mowing performance it is important to run the engine at a high speed but drive at a steady ground speed If streaking or trailing occurs de crease your ground speed O...

Page 30: ...STALLED EVERRIDE MOWER If the mower engine stalls and will not restart the unit can be pushed or towed for short distances with the pump bypass valves open Do not exceed 5 m p h when towing IMPORTANT...

Page 31: ...slope This will minimize the ramp angle The trailer or truck should be parked as level as possible to facilitate smooth loading of the mower TRANSPORTING THE MOWER Use a heavy duty trailer or truck t...

Page 32: ...ition key to off removing the key and disconnecting the battery cable TIPS FOR EFFICIENT MOWING Blade sharpness affects the appearance of the mowed lawn A dull or damaged blade will cause grass to app...

Page 33: ...the deck in the up position and rotate the height of cut control cam to the desired height of cut 3 Once the cam is on the correct height of cut release the foot peg ANITI SCALP WHEEL ADJUSTMENT 1 Ra...

Page 34: ...ippings When mowing tall or lush grasses select a lower mower ground speed or reduce the width of cut for the best discharge ef ciency For the best lawn appearance do not mow when the grass is wet or...

Page 35: ...t Drive 52 Deck 192015 Blades Mower 48 Deck 191107 Blades Mower 52 Deck 191108 Discharge Shield 191559 Shield LH Deck Belt 191163 Shield RH Deck Belt 191164 Spindle Assembly 48 191517 Spindle Assembly...

Page 36: ...E 5 or JASO service category of DH 1 Capacity Crankcase and Filter 2 4 U S qts 2 27 L Yanmar Recommended Viscosity Yanmar Engine Recommended Change Interval Initial Oil and Filter Change 50 hours Oil...

Page 37: ...300 hours Grease Fittings Grease Interval All ttings See Chart Below Recommended Grease NLGI No 2 Lithium Complex Grease Note Change intervals stated above are for normal usage Due to adverse operatin...

Page 38: ...o full level Fuel lter Replace Fuel Water Separator Element Replace Brake adjustment balance Check and adjust Tire pressure condition Check and adjust Wheel bolt torque Check and tighten Steering free...

Page 39: ...rop and lower the seat slowly back into contact with the frame ENGINE OIL LEVEL IMPORTANT Failure to check the engine oil level regularly could lead to serious engine problems if oil is too low The mo...

Page 40: ...terclockwise to remove it Wipe off the surface where the lter mounts 3 Coat a lm of clean engine oil on the seal of the new lter Clean Engine Oil 4 Install a new lter rotating it clockwise until the s...

Page 41: ...hy draulic system service or repair the hy draulic system MUST be correctly purged of trapped air before placing the zero turn mower back in operation 1 Make sure the oil tank is full the oil must ba...

Page 42: ...hook band into the battery tray and running the other end over the top of the bat tery into the slot on the opposite end of the battery tray REMOVING THE BATTERY WARNING The battery terminals or metal...

Page 43: ...metal con tact across the battery posts Always remove the negative battery cable rst when removing the battery 1 Disconnect and remove the battery 2 Wash the battery with a solution consisting of four...

Page 44: ...NIT Take it to your EverRide Servicing Dealer ELECTRIC CLUTCH STOP CHECK Start the engine and run at full RPM Engage the mower PTO Allow the engine RPM to stabilize and then disengage the PTO The mowe...

Page 45: ...se Replace bearings as needed 6 Install the spacer tube bearings and new seals 7 Install the wheel assembly using the bolt and locknut removed in step 3 SERVICING THE CASTER PIVOT BEARINGS SERVICING T...

Page 46: ...o adjust the deck so that the rear blade tip is 1 8 higher than the front blade tip on the same blade Measure the blade heights to make sure they match what is shown on the height of cut dial The heig...

Page 47: ...should always return to neutral when released from the reverse position CAUTION Never make any adjustments unless the engine has been stopped the motion control arms are in the park position and the...

Page 48: ...rks or ame including any appli ances with a pilot light IMPORTANT DO NOT attempt to clean the secondary element This lter element must be replaced if it is unusually dirty or damaged NOTE Operation in...

Page 49: ...counter clockwise motion 4 Remove the used lter element and replace it with a new element 5 Thread the see through sediment bowl on to the mounting head and tighten hand tight only 6 Start the engine...

Page 50: ...debris and clean if necessary To remove the screen slide the screen up pull out on screen and pull down on the screen while pulling the bottom of the screen towards you If the cooling air intake is cl...

Page 51: ...e appearance Replace all illegible safety decals 8 Store the mower in a clean dry location If the mower deck will be removed for storage make sure it is resting on blocks with the wheels raised from t...

Page 52: ...IMPORTANT When sharpening blades be sure to grind the same amount on each side Unbalanced blades will cause exces sive vibration and could cause the spindles to wear prematurely Check the blade balanc...

Page 53: ...es friction burns from slipping or other extreme damage Small cracks or fabric polishing are normal Small branches and other similar debris can get onto the top of the deck into the pulleys which may...

Page 54: ...ease the tension from the pump belt by us ing a 3 8 breaker bar in the square hole on the tension arm Pull back on the tension arm and pull the belt out from behind the pulley Use caution when releasi...

Page 55: ...4 45 55 61 75 1 2 13 60 80 81 108 9 16 12 100 120 136 163 5 8 11 130 170 176 231 3 4 10 220 300 298 407 Metric Class 8 8 or 9 8 Fastener Size lbs ft N m Lubricated Dry Lubricated Dry M8 17 20 23 27 M1...

Page 56: ...Top Port As Mounted High Pressure Charge Pump Inlet Case Drain...

Page 57: ...MOTOR W P D P D W 1 R LT GN LT GN LT GN BK OR 2 GY TN P P BK 30 AMP FUSE OR GY GY W W V 3 R 87 OR W 1 TN 30 FUEL SOLENOID LT GN LT GN 85 RELAY 2 87a PK BK 87 CLUTCH Y OR BK 4 OVER TEMP WARNING LIGHT...

Page 58: ...K OR 10 OR W W OR 2 RELAY 6 LT GN LT GN 47 86 TN Y GLOW PLUG TIMER FUEL PUMP R OR 11 13 OR OR LT GN 12 OR 19 GY 18 GN LT GN OR BK 53 IGINTION SWITCH W 26 SEAT SWITCH OR 14 BK Y GN 31 40 3 R GN 52 GY W...

Page 59: ...d on page 44 Blade s broken or worn badly Replace mowing blades in sets of 3 Engine mounting bolts are loose Tighten the engine mounting bolts Engine Idler Blade pulley loose Tighten the pulley Engine...

Page 60: ...xcessive grass buildup under mower deck Ground speed too fast for Clean underside of deck conditions Operate at slower speeds Blades Don t Rotate Deck belt is worn loose Install new deck belt or broke...

Page 61: ...Close the bypass valve Pump belt broken or worn Replace belt Pump belt off of pulley Reinstall belt on pulley Engine Overheating Air intake screen clogged Service air intake screen Cooling ns clogged...

Page 62: ...ntact dealer Power Unit Jerky When Starting Motion control linkage needs Contact dealer or Operates in One Direction adjustment Only Hydrostatic pump failure Contact dealer Wheel motor failure Contact...

Page 63: ...d locknuts from the four studs protruding from bottom of the seat 4 Route the seat switch end of the wiring har ness up through the seat plate Plug the har ness into the seat switch located on the bot...

Page 64: ...RY INSTALLATION The battery supplied with your mower is sealed it will not be necessary to activate it The battery cables were disconnected during shipment Re connect the battery cables prior to attem...

Page 65: ...x 1 25 Hex Bolt 10 through the Latch Bracket 6 through a 3 8 16 hex nut 14 and through the latch bracket 5 Secure with a 3 8 16 crown locknut Install the Mower seat latch assembly by rst insert ing tw...

Page 66: ...ng 2 Hand Levers Transmission Twin Pumps and Wheel Motors Hydraulic System Capacity 1 gal 3 8 L Maximum Travel Speeds Forward 10 mph 14 5 km h Reverse 4 mph 4 83 km h Tire Size Rear Drive Tires 23x10...

Page 67: ...4 98 mm Number of Blades Three ROPS Fixed or Folding WEIGHTS MEASUREMENTS Shipping Weight w o Mower Deck 945 lbs 429 kg Folding ROPS Weight 56 lbs 25 kg 48 inch Deck Weight 174 lbs 79 kg 52 inch deck...

Page 68: ...ABLE OF CONTENTS EVERRIDE MOWER SAFETY DECALS 14 MOWER DECK GROUP 65 HANDLE HOC ASSEMBLY 67 HANDLE CONTROLS PUMP TENSIONER 69 LINKAGE COMPONENTS 71 CLUTCH HANDLE ASSEMBLY 73 BATTERY COMPONENTS 75 SEAT...

Page 69: ...GROUP 47 27 22 20 5 38 42 39 16 11 26 34 24 17 46 36 36 7 1 44 46 53 2 31 44 30 3 47 6 18 55 35 50 21 54 43 50 51 52 50 54 3 43 44 51 41 10 46 1 33 2 48 4 44 44 35 3 29 43 13 25 28 14 47 49 37 15 32...

Page 70: ...500 3 ASSY SPINDLE BALL BRG W PULLEY 52 25 191531 1 WLDT DISCHARGE SHIELD BRACKET 26 191533 1 WLDT DECK BELT TENSIONER 27 191537 1 WLDT BELT KEEPER Y 28 191559 1 SHIELD RUBBER DISCHARGE 29 192247 1 WL...

Page 71: ...63 HANDLE HEIGHT OF CUT ASSEMBLY 31 28 3 21 7 29 4 17 28 8 20 2 25 23 3 5 32 28 30 24 7 6 7 27 1 36 35 9 3 8 20 8 38 21 17 7 10 25 13 11 26 24 22 10 12 24 16 34 33 37 15 18 14...

Page 72: ...1 BOLT 1 2 13 X 4 50 HEX 8 Y 17 967054 2 NUT 3 8 24 STD HEX 18 161897 1 YOKE ADJUSTABLE 1 2 13 Y 19 192095 1 SUB ASSY HOC INDEXER 20 191186 2 BALL JOINT 3 8 X 24 21 191137 2 PLATE BRAKE LEVER 22 19221...

Page 73: ...65 HANDLE CONTROLS PUMP TENSIONER Handle Control Pump Tensioner 12 15 14 13 12 12 11 11 10 16 17 18 19 20 18 1 2 3 4 5 8 9 2 8 6 7...

Page 74: ...EXT 980 X 162 X 4 00 B 8 960049 3 BOLT 3 8 16 X 1 75 HEX 5 Y 9 964016 2 LOCKNUT 3 8 16 WHIZ Y Pump Tensioner ITEM PART NO QTY DESCRIPTION 10 180927 1 PULLEY FLAT 4 50 X 669 W BRG 11 960701 3 WASHER 3...

Page 75: ...67 LINKAGE COMPONENTS 44 22 36 45 16 31 43 42 5 14 17 38 15 38 1 28 47 46 20 30 9 27 41 19 33 11 32 8 26 25 13 30 2 39 24 21 37 39 18 31 40 12 4 24 28 ENGINE BED 37 6 7 34 23 29 10 10 3 35...

Page 76: ...WN 21 960117 2 BOLT 1 2 13 x 2 25 HEX 22 N A 1 SUB ASSY ENGINE YANMAR DIESEL 23 967393 2 BOLT 1 4 20 X 2 75 SOC 8 Y 24 473450 2 BOLT 1 2 13X2 3 4 GR 2 Y 25 960022 6 BOLT 5 16 18 X 750 HEX 5 Y 26 96005...

Page 77: ...69 CLUTCH HANDLE ASSEMBLY 21 20 6 8 13 14 25 15 7 24 23 9 4 5 3 11 26 16 19 17 12 1 2 10 18 29 22 27 28 31 30 32 33 Handle Sub Assembly...

Page 78: ...192110 1 PULLEY V BELT 4 50 X 1 13 W KEY 15 192111 1 BELT A57K ARAMID CORD 16 959995 4 FTG 1 4 28 STRGT GREASE ZERK 17 960048 4 BOLT 3 8 16 X 1 50 HEX 5 Y 18 960701 4 WASHER 313 REG FLAT Y 19 960702...

Page 79: ...CLUTCH HANDLE ASSEMBLY 70 20 13 17 14 16 5 18 4 22 3 7 13 8 5 11 10 1 15 19 16 4 10 6 9 2 12...

Page 80: ...CROWN Y 9 181228 1 BAND 15 RUBBER BUNGEE 10 961603 2 WASHER M8 SPRG LOCK Y 11 961553 1 NUT M8 X 1 25 HEX GR8 8 Y 12 191228 2 ASSY TIRE RIM 23X10 50 12 13 967340 10 SCREW 10 24 X 625 PAN PHL MAC Y 14...

Page 81: ...BATTERY COMPONENTS 72 11 15 9 10 8 21 6 21 1 5 22 26 3 14 18 13 4 7 27 4 2 17 27 18 23 12 27 27 27 19 20 16 18 24 29 28 25...

Page 82: ...FULL SUSPENSION 12 192257 1 PLATE REAR ENGINE GUARD 13 192141 1 WLDT SPIGOT RH 14 192145 1 WLDT LH SPIGOT 15 192186 1 ASSY SEAT PLATE W DECALS 16 192259 1 BRACE RH BENT ARM HITCH 17 967354 4 RING RUE...

Page 83: ...NO ID 20 TIMER SEE YANMAR DEALER GLOW PLUG 14 1 4 13 1 13 21 TIMERSEEYANMAR DEALER 2 18 11 10 8 LH SAFETY SWITCH HANDLE 19 6 9 17 8 RH SAFETY SWITCH HANDLE 5 3 12 22 BATTERY VOLTAG E REGULATO R SEEYAN...

Page 84: ...8 191256 2 SWITCH PLUNGER DP N O N C 9 192162 1 BOOT TERMINAL RED 10 192059 1 LIGHT AMBER WARNING 11 192069 1 LIGHT RED WARNING 12 192070 1 HOURMETER QUARTZ 13 192071 6 RELAY MICRO 14 192060 1 WIRE H...

Page 85: ...ELECTRIC COMPONENTS 76 11 16 24 30 3 37 37 33 34 25 11 10 18 28 2 DETAIL A SCALE 1 6 19 14 1 20 17 22 26 13 4 15 7 8 9 12 6 5 38 20 21 23 36 21 37...

Page 86: ...V FUEL 17 192121 1 FILTER FUEL S O 18 192123 1 FILTER FUEL WATER SEPARATOR 19 192124 2 CAP FUEL DIESEL S O 20 192125 1 HOSE FUEL 1 4 X 65 5 21 192126 2 HOSE FUEL 1 4 X 30 00 22 192128 1 HOSE FUEL 1 4...

Page 87: ...FUEL COMPONENTS 78 16 17 18 5 19 20 12 21 4 7 9 7 11 13 12 9 3 14 8 2 5 10 14 15 6 1 13 11 9 9...

Page 88: ...IC S O W DECALS 7 191204 2 HOSE HYD 3 8 9 16 3 4FJICSW 8 191205 2 HOSE HYD 3 8 9 16JICFESW 9 192138 4 HOSE HYD 8 12 FJIC 45 19 10 191600 1 CAP HYDRAULIC 11 231104 4 ADAPTER 7 8 MOR X 3 4 MJIC 12 31327...

Page 89: ...HYDRAULIC COMPONENTS 80 35 31 29 27 4 31 28 15 7 26 8 16 36 5 1 10 2 32 25 26 11 25 32 6 37 20 32 36 14 13 17 9 22 36 30 18 3 19 24 33 23 34 12 30 36 21 34...

Page 90: ...OTTOM SHROUD LIP 18 192203 2 PLATE SHROUD RETAINER 19 192204 1 WLDT RADIATOR SCREEN 20 192209 2 SEAL RUBBER 625 X 3 75 21 192212 1 INNER STRAP RADIATOR COWL 22 192217 1 UPPER INNER STRAP RADIATOR COWL...

Page 91: ...RADIATOR ASSEMBLY COMPONENTS 82 83 FRONT WHEEL ASSEMBLY REAR BRAKE COMPONENTS FRONT WHEEL ASSEMBLY REAR BRAKE HUB COMPONENTS 2 8 10 9 3 4 6 4 11 7 12 1 5 13 2 6 1 3 4 5...

Page 92: ...SPRG LOCK 10 960705 2 WASHER 625 REG FLAT 11 960530 2 BOLT 1 2 13 X 7 00 CRG 12 964000 2 LOCKNUT 1 2 13 CROWN 13 191604 1 KIT 1 00 x 4 75 HUB BEARING REAR BRAKE HUB COMPONENTS ITEM 1 PART NO 191110 Q...

Page 93: ...FRONT WHEEL ASSEMBLY REAR BRAKE COMPONENTS 84 85 SPINDLE ASSEMBLY AIR FILTER ASSEMBLY SPINDLE ASSEMBLY AIR FILTER ASSEMBLY 7 2 8 6 1 3 5 4 1 2...

Page 94: ...8 3 191013 1 SPINDLE MACHINED BALL BRG 4 191014 1 SHAFT SPINDLE 5 149230 1 BRG BALL M25XM52XM15 6205 6 103977 1 BRG BALL M20XM52XM15 6304 7 964024 1 LOCKNUT 3 4 16 CROWN 8 966045 1 KEY 250 X 250 X 1 0...

Page 95: ...SPINDLE ASSEMBLY AIR FILTER ASSEMBLY 86 87 CONTROL PANEL ASSEMBLY ROPS CONTROL PANEL ASSEMBLY 11 6 2 4 10 5 8 3 7 1 9 ROPS 11 7 19 24 4 23 22 21 17 8 11 3 9 6 14 5 10 1 18 20 13 15 16 16 2 12 12 15...

Page 96: ...A 1 ROPS FIXED 4 191492 1 ROPS FOLDING 5 191495 1 HOOK LATCH 6 191496 1 BRACKET LATCH 7 181572 1 ASSY SEAT BELT 8 181591 2 ASSY FOLDING ROPS LOCK PIN S O 9 963074 2 BOLT 5 16 18 X 1 00 CRG GR5 Y 10 96...

Page 97: ...CONTROL PANELASSEMBLY ROPS 88 17 7 16 8 17 6 10 17 18 2 19 5 1 14 9 15 13 4 3 12 11...

Page 98: ...EX 5 Y 8 960701 2 WASHER 313 REG FLAT Y 9 961283 1 BOLT 8M X 1 25 X 16 HEX 8 8 Y 10 961305 3 BOLT M10 X 1 50 X 20 HEX 8 8 Y 11 961306 4 BOLT M10 X 1 50 X 25 HEX 8 8 Y 12 963074 1 BOLT 5 16 18 X 1 00 C...

Page 99: ...161955 62 6 164140 78 3 180231 64 4 180390 72 4 180604 74 28 180606 66 5 180617 70 27 180620 76 3 180620 88 3 180639 70 28 180779 70 4 180780 86 2 180897 64 5 180897 78 4 180909 80 1 180916 74 11 180...

Page 100: ...201 62 14 191203 70 6 191204 80 7 191205 80 8 191216 76 6 191226 62 15 191227 76 7 191228 72 12 191255 62 16 191256 64 9 191256 76 8 191257 74 8 191261 66 7 191265 70 7 191295 64 14 191298 64 10 19134...

Page 101: ...92058 82 8 192059 76 10 192059 88 5 192060 76 14 192067 70 8 192069 76 11 192069 88 6 192070 76 12 192070 88 7 192071 76 13 192072 82 9 192076 70 9 192084 70 2 192085 70 3 192094 70 12 192095 64 19 19...

Page 102: ...74 29 192263 72 14 192267 68 42 192269 84 6 192272 84 7 221285 80 14 231104 80 11 313270 80 12 313391 80 13 313391 80 15 356473 62 30 473450 68 24 959994 62 31 959995 66 17 959995 70 16 960001 82 25...

Page 103: ...703 70 20 960703 88 17 960705 84 10 961264 68 32 961283 72 15 961283 90 9 961305 90 10 961306 90 11 961317 70 21 961343 62 37 961553 72 11 961602 68 33 961603 72 10 961701 62 38 961701 64 37 961701 82...

Page 104: ...2 7 964048 74 1 964048 82 36 964061 62 50 964066 68 20 964066 80 17 964502 62 46 964502 64 26 964505 78 9 966045 86 8 966058 70 24 967054 64 17 967061 64 27 967106 88 23 967115 82 16 967115 90 14 9671...

Page 105: ...97 NOTES...

Page 106: ...NOTES 98...

Page 107: ...99 MAINTENANCE RECORDS Record dates of the services as they are performed for easy reference Oil Filter and Engine Oil Change Lubricate Machine Air Cleaner Element Clean or Replace 192016 04 12 06...

Page 108: ......

Page 109: ......

Page 110: ...FORM 192016 4 11 06 2100 J Street Auburn NE 68305 www EverRide com...

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