Everlast PowerPlasma 60S Operator'S Manual Download Page 15 | Manualshive

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15

WORKPIECE

TORCH

8. AIR POST FLOW

6. FUSE

9. 2T/4T LOCK

3. AIR PRESSURE GAUGE

2. AIR PRESSURE OK TO CUT

1. AMP DISPLAY

QUICK SETUP AND USE GUIDE

Section 2

FRONT PANEL FEATURES AND CONTROLS

10. PILOT ARC OPERATION

4. AMP CONTROL

5. CENTRAL CONNECTOR

FUSE

7. WORK

11. AIR FLOW FUNCTION

12. ON/TEMP/O.C

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Summary of Contents for PowerPlasma 60S

Page 1: ...werPlasma 60S 70S and 80S Safety Setup and General Use Guide CC IGBT 1 PHASE Rev 3 0 00215 13 EVERLAST everlastwelders com 1 877 755 9353 Specifications and Accessories subject to change without notic...

Page 2: ...e at the time of publication this manu al is intended to be a general guide and not intended to be exhaustive in its content regarding safety welding or the operation maintenance of this unit Everlast...

Page 3: ...nical support available through the main company headquarters available in your country For best service call the appropriate support line and follow up with an email particularly during off hours or...

Page 4: ...om forums index php Main toll free number 1 877 755 WELD 9353 9am 5pm PST M F 11am 4pm PST Sat FAX 1 650 588 8817 Everlast Canada Everlast consumer satisfaction email sales everlastwelders ca Everlast...

Page 5: ...t Do not operate the unit until you have read this manual and you are thoroughly familiar with the safe operation of the unit If you feel you need more information please contact Everlast Support The...

Page 6: ...equip ment If no protection is available exclude them from the work area Even brief expo sure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection because weldi...

Page 7: ...y burning of the eyes nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is ob tained Stop work completely and se...

Page 8: ...ion Keep all combustible materials including rags and spare clothing away from area Keep all flammable fuels and liquids stored separately from work area Visually inspect work area when job is complet...

Page 9: ...tion 1 12 ft S 75 Trafimet Torch Work Clamp NOTE Accessory and consumable style and quantities are subject to change without notice Regulator Assembly with Bracket PowerPlasma 60S 70S and 80S Consumab...

Page 10: ...uirement 5 CFM 90 psi 30 60 gallon reserve 6 CFM 90 psi 30 60 gallon reserve 7 CFM 90 psi 30 60 gallon reserve Duty Cycle Over Current Protection Yes Yes Yes Minimum Operating Air Pressure Safety Cut...

Page 11: ...hich rates it for light contact with dripping water It is a good idea to remove the welder from the vicinity of any water or moisture source to reduce the possibility of electrocution or shock Never o...

Page 12: ...12 QUICK SETUP AND USE GUIDE Section 2 QUICK SETUP GUIDE CONNECTIONS WORK TORCH CENTRAL CONNECTOR...

Page 13: ...TUBING IMPORTANT TO PREVENT AIR LEAKS MAKE SURE TUBING ENDS ARE SQUARELY CUT AND FULLY INSERTED TO RELEASE TUBING PRESS GENTLY ON PLASTIC COLLAR SO THAT IT COMPRESSES INTO HOUSING AND THEN PULL TUBIN...

Page 14: ...ND COMMONLY AVAILABLE IS THE REPLACEABLE DESSICANT TYPE USED FOR AUTOMOTIVE PAINTING DAMAGE DONE TO THE TORCH AND THE PLASMA CUTTER INCLUDING BUT NOT LIMITED TO SHORTING CORROSION AND DETERIORATION OF...

Page 15: ...T 4T LOCK 3 AIR PRESSURE GAUGE 2 AIR PRESSURE OK TO CUT 1 AMP DISPLAY QUICK SETUP AND USE GUIDE Section 2 FRONT PANEL FEATURES AND CONTROLS 10 PILOT ARC OPERATION 4 AMP CONTROL 5 CENTRAL CONNECTOR FUS...

Page 16: ...propriate to cool the torch and the consumables Post flow time will depend upon the amps and length severity of use A post flow time of 3 5 seconds post flow for every 10 amps is suggested 9 2T 4T Tri...

Page 17: ...S INLET 1 220 V 1 220 VAC 2 2 POLE POWER SWITCH 5 HF GROUND BOLT 4 GAS INLET 3 POWER CABLE 1 220 240V QUICK SETUP AND USE GUIDE Section 2 REAR PANEL FEATURES AND CONTROLS 1 CNC CONNECTION 6 REGULATOR...

Page 18: ...Always con sult a licensed electrician who is aware of local codes before attempting any wiring of the welder or of the power circuits Everlast is not responsible for any mis wiring or damage caused...

Page 19: ...AVEL 1 16 EDGE START 40 60 TRAVEL 1 PIERCE START 2 3 Piercing starts often result in rapid consumable wear and excess blow back of molten metal de posited onto torch and consumables This should be don...

Page 20: ...h cut Lowering the air pressure below 65 psi to try to get the torch to cut will only result in a lazy wandering arc TIP For longer consumable life do not use the pilot arc unnecessarily Select the 3...

Page 21: ...SULTS OF CUT AT FAST SPEED SIGNIFICANT SOFT POROUS DROSS RESULTS OF CUT AT SLOW SPEED VERTICAL CUT LINES RESULTS OF TOO MUCH CURRENT OR TOO MUCH STAND OFF HEIGHT SIDE VIEW MELTED TOP EDGE RESULTS OF W...

Page 22: ...tion of a cut a lead in cut should be employed A lead in is a cut that is made in the disposable part also known as a drop of the object to lead into the main part of the cut so that the destructive f...

Page 23: ...75 torch nor is it affiliated with Trafimet other than its role as an OEM supplier of torches on PowerPlasma S Series units Not all items accessories and parts depicted are available directly through...

Page 24: ...e this voltage Pins 4 and 6 provide the divided arc voltage This is selectable by adding a jumper on the CNC circuit board to create either 1 16 th or 1 50th of the raw arc voltage It may be used by s...

Page 25: ...e Wrong consum ables Poor quality aftermarket consumables Premature wear on consumables Short consuma ble life Uneven wear of consumables melting of cup Moisture oil contamination of consumable Excess...

Page 26: ...26...

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