18
Section 2
REAR PANEL FEATURES AND CONTROLS CONTINUED
1.
Never operate the plasma cutter on a generator that is not certified by its manufacturer to be “clean” power, which is less than 10%
total harmonic distortion. Less than 5% is preferred. Operating the unit on square wave output or modified sine wave generators is
strictly prohibited. Contact the manufacturer of the generator for this information. Everlast does not have an “approved” list of gener-
ators. But, if the generator is not listed as clean power by its manufacturer, then operation is prohibited. Generators that do not at
least meet the operating input requirements of the plasma cutter are also forbidden to be used with the welders. Surge amp capability
of the generator should equal or exceed the maximum inrush demand of the plasma cutter. But the surge capability should not be
used as the only factor. The regular, running output of the generator should match or exceed the running or “rated” demand of the
welder. Any damage done by operating the unit on a generator not specified by its manufacturer to be “clean”, will not be covered
under warranty. This also includes suspect power sources where voltage is below 208 V and above 250 V.
2.
To properly size the breaker, the I1MAX should be used in determining breaker size. To size the wiring, the I1EFF rating should be
used to help determine the proper wire size. The NEC in Article 630.11 allows a derating of the wire size based off of duty cycle. The
requirements are different than the requirements for most other 240V electrical products. However, consult a licensed electrician and
local codes before installing any wiring or breakers.
FEATURE
PARAMETERS
PURPOSE
1. CNC Connection
N/A
This allows the unit to be used with a CNC machine and provides the basic inputs for CNC opera-
tion. See pin-out section located in the back of this manual.
2. 2-Pole Power Switch
On/Off
The breaker switch contains 2 poles for power. It serves as the On/Off switch for the cutter.
Always turn the cutter on and off by the switch first before using any disconnect switch.
3. Power Cable
220/240 V
1 phase
(110 X2)
The PowerPlasma S series uses 220/240 V power, including good quality 208 V power. The wiring
contains 3 separate wires. Everlast uses standard wire color codes and sizes for welders plasma
cutters. Standard wire colors are L-1 black (hot), L-2 white (hot), and green (ground) for 1 phase
220/240 V. Do not attempt to use a 4 wire 1 phase 220/240 connection.
NOTE: In many home
circuits, red and black are the power wires. But in standard welding/ plasma cutting circuitry,
white and black are hot wires. Green is always the ground in both circuits. There is NO neutral
in a standard welder circuit. The units are shipped with a standard NEMA 6-50P.
Always con-
sult a licensed electrician who is aware of local codes before attempting any wiring of the welder
or of the power circuits. Everlast is not responsible for any mis-wiring or damage caused to the
unit by incorrectly wiring the welder. If additional help is needed, contact Everlast.
WARNING:
DO NOT CONNECT THE PLASMA CUTTER TO ANY OTHER VOLTAGE OR PHASE , OR SEVERE
DAMAGE WILL RESULT!
4. GAS Input Connection
Push to connect
The gas input line is connected to the Regulator assembly via the clear tubing provided in the
accessory package. To attach, simply push the tubing into the connector until it is firmly seated
then give a slight tug to make sure it has been captured correctly by the fitting. Make sure that
the tubing shoulder is squarely cut and not cut at an angle. An uneven or angular cut will cause
leaking at the connector. If the tubing must be removed, simply push on the outer plastic collar
back while holding the tubing firmly in the other hand.
5. HF Ground Bolt
N/A
HF energy can be devastating to surrounding electronic equipment. Although this unit does not
use HF energy to operate, it can serve as a direct drain should any EMF interference is suspected.
6. Regulator Assembly
N/A
The regulator assembly serves as both a filter/water trap, and an air regulator. The water trap
with the fine sediment filter is self draining. It is not designed to dry the air, but rather serves the
purpose of catching any residual slug of water that may be present in the air line and filtering
any trash or sediment that passes into the bowl of the regulator. It is not designed to serve as an
air dryer. A separate air dryer must be placed between the regulator and the air compressor.
During the assembly of the regulator, be sure to screw the 1/4” automotive quick connect into
the side that is stamped on top with “IN” or that has been stamped with an arrow pointing to
the center of the regulator. The small brass plug should screw into the center of the regulator
and the remaining push-to-connect fitting should be screwed into the remaining hole. Then,
connect the clear tubing to the push-to- connect. Make sure the shoulder of the tubing has been
cut squarely or the connection may leak as a result. Screw the regulator bracket to the back of
the plasma cutter first before attaching the regulator to the bracket. Make sure the screws lo-
cated in the accessory bag are the proper length and are inserted with the accompanying lock
and flat washers. To adjust the regulator, simply pull the knob up slightly until it clicks, and ro-
tate the knob clockwise to increase the pressure or counter clockwise to decrease the pressure.
To lock in the setting, push the knob down until it clicks. Do not exceed 90 psi supply pressure.
Do not exceed 85 psi on the plasma cutter side of the regulator or internal leakage may result.
Operating air pressure should be set between 70 and 75 psi while in to “Test” mode.
QUICK SETUP AND USE GUIDE
Summary of Contents for PowerPlasma 60S
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