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ES5392.1 High Current Switch Board (6-CH)

User’s Guide

Summary of Contents for ES5392.1

Page 1: ...ES5392 1 High Current Switch Board 6 CH User s Guide...

Page 2: ...ment or single license Using and copying is only allowed in concurrence with the specifications stipulated in the contract Under no circumstances may any part of this document be copied reproduced tra...

Page 3: ...C Mark 13 1 3 3 RoHS Conformity 14 1 4 Product Return and Recycling 14 1 5 Materials Subject to Declaration 14 1 6 About this Manual 15 1 6 1 Working with this Manual 15 2 Design Installation and Fuse...

Page 4: ...X1 PwrCtrl 33 3 3 2 Digital Outputs at X1 PwrCtrl 34 3 3 3 Analog Inputs at X1 PwrCtrl 35 3 3 4 Analog Outputs at X1 PwrCtrl 35 3 4 Generic TTL Signals at X2 SwCtrl and X4 Power I O Outputs 36 3 5 Mai...

Page 5: ...igh current outputs of the ES5392 1 A total of 6 high current channels for connecting ECUs or loads are available The ES5392 1 features a current measurement for each channel Each of the six channels...

Page 6: ...surement for each channel Main Relay Control MRC Switching defined battery nodes on and off depending of the main relay possible by using an MRC ECU signal Configuration of MRC signal as Active High o...

Page 7: ...omotive Battery Simulation e g TDK Lambda Genesys50 30 Realtime PC ECUx Battery Node 0 Battery Node 1 Battery Node x HardwareIn theLoop Simulator ES5300 1 A HiL Systemhousing CBAV325 1 3 CBAV305 1 3 V...

Page 8: ...se or non observance of the safety precautions 1 2 3 Requirements for Users and Duties for Operators The product may be assembled operated and maintained only if you have the necessary qualification a...

Page 9: ...Housing is Use in industrial lab facilities or workplaces Hardware interface for ECUs in a hardware in the loop test system Cooperation with ETAS software which supports the ES5300 1 A Housing or the...

Page 10: ...Supplies to Circuits Connected to the HIL System The power supply to live circuitry must be safely isolated from the supply voltage For example use a car battery or a suitable lab power supply Only us...

Page 11: ...e g for con necting the ECU and external loads The cables used must be suitable particularly for occurring currents voltages and temperatures and flame retardant in accordance with one of the followi...

Page 12: ...e power cable When plugging in connectors ensure that they are inserted straight and no pins are bent For the crimp contacts of the Positronic connector use only the appropri ate pliers Maintenance Th...

Page 13: ...The CE Declaration of Conformity for the product is available upon request 1 3 2 KC Mark With the KC mark attached to the product and its packaging ETAS confirms that the product has been registered...

Page 14: ...ries of the EU This ensures that the devices are recycled in a resource friendly way that does not represent any risk to personal health and the environment Fig 1 3 WEEE symbol The WEEE symbol on the...

Page 15: ...his chapter contains the technical data of the ES5392 1 It also contains the norms and standards met Ordering Data on page 50 1 6 1 Working with this Manual Presentation of Information All activities...

Page 16: ...k on OK Buttons are displayed in bold blue Press ENTER Keyboard commands are presented in angled brackets starting with capital letter The Open file dialog window appears Names of program windows dial...

Page 17: ...wer I O on page 19 Installation in the ES5300 1 A B Housing on page 21 Configuration on page 23 Accessories on page 29 CAUTION Some components of the ES5392 1 can be damaged or destroyed by electrosta...

Page 18: ...Design Installation and Fuses ETAS 2 1 Design of ES5392 1 Fig 2 1 and Fig 2 2 show the ES5392 1 High Current Switch Board 6 CH and its components Fig 2 1 Front plate and plug side of the ES5392 1 X2...

Page 19: ...ES5300 1 A Housing or to the ES5300 1 B housing is done via the PCIe connector CO200 Fig 2 1 on page 18 CO200 is also used to provide the voltage supply of the ES5392 1 Connector X1 PwrCtrl The conne...

Page 20: ...o ETAS see ETAS Contact Addresses on page 51 If a fuse trips multiple times the device must be sent to ETAS Position of Fuses Fig 2 3 shows the position of the fuses Tab 2 1 on page 21 lists the speci...

Page 21: ...c tion of Order no FU200 Littlefuse NANO2 Slo Blo 452 454 Series T 2 A 3 3 V 154 002 T FU201 Littlefuse Very Fast Acting 3 A 12 V 154 003 FU1000 Littlefuse NANO2 Slo Blo Fuse 452 454 Series T 1 A MRC...

Page 22: ...of the backplane 6 Secure the carrier card by fastening the front plate with screws 7 Install front plates at all open slots before starting up the ES5392 1 This ensures an optimal cooling of the comp...

Page 23: ...figuration or high current switch configura tion is explained by the block diagram Fig 3 1 on page 32 Every individual channel can be configured independently of the others either as battery node simu...

Page 24: ...of X1 PwrCtrl Tab 2 2 Mapping of jumper connection strip to the digital inputs Position of Jumpers on the Connection Strips JP800 JP801 and JP802 for the Digital Inputs of X1 PwrCtrl Tab 2 3 Position...

Page 25: ...tal Outputs of X1 PwrCtrl Tab 2 4 Configuration of jumpers for the digital outputs of X1 PwrCtrl The block diagram for the digital outputs is located in Fig 3 3 on page 34 Jumper Dig output JP803 DIG_...

Page 26: ...LABCAR HiL System documenta tion LED lights Voltage of ES5392 1 at battery node 5 measures more than 4 5 V Alternatively the VBAT and VBAT contacts on the inside can be connected to an other high cur...

Page 27: ...for the ES5392 1 or for another high current switch in the system The internal cabling of the connections VBAT VBAT and the LED shall be performed by ETAS per sonnel If you should decide to perform th...

Page 28: ...between ES5392 1 and LED Flexible single core line with fine copper strands Cross section min 0 14 mm2 Operating voltage rated current min 450 V 0 5 A Operating temperature max 60 C RoHS conformity No...

Page 29: ...name Application Power Supply Controller Connection Cable HD DSUB15 DSUB25 14mc 25mc 3 m CBAV325 1 3 Connection of control and feedback signals X1 of ES5392 1 to a TDK Lambda GEN 50 30 lab power supp...

Page 30: ...ES5392 1 High Current Switch Board 6 CH User s Guide 30 Design Installation and Fuses ETAS...

Page 31: ...f an external power supply can be connected at the connector X3 Battery Input Technical Data for X3 Battery Input 3 2 Battery Node and High Current Switch with Current Measurement via X4 Power I O The...

Page 32: ...ons of X4 Power I O Note For the high current switch configuration ensure a defined polarity e g posi tive potential between HC_IN_X to HC_OUT_X between HC_IN_X and HC_OUT_X In case of non observance...

Page 33: ...igital inputs DIG_IN_0 DIG_IN_2 that can be used e g for connecting status signals of the power supply such as over voltage overcurrent or overtemperature Fig 3 2 shows the block diagram of a digital...

Page 34: ...of digital outputs at X1 PwrCtrl The digital outputs can be configured via jumper as Open Drain output or fitted with a Pull Up resistor The configuration for the digital outputs via jumper is describ...

Page 35: ...nalog Inputs of X1 PwrCtrl 3 3 4 Analog Outputs at X1 PwrCtrl To adjust the target voltage and target current at the external power supply two analog outputs ANA_OUT_0 and ANA_OUT_1 are available at X...

Page 36: ...alvanically isolated with common reference potential GND_DIG_OUT Possibility for switching external relays Possibility for connection with an ES4408CON 1 via CBV305 1 2 cable see also Fig 1 2 on page...

Page 37: ...s at X2 SwCtrl and X4 Power I O Outputs 3 5 Main Relay Control MRC X4 Power I O The MRC Main Relay Control signal has the following properties Controllable current source drain Use as main relay simul...

Page 38: ...the RTIO Fig 3 7 Logic for MRC function The pin assignment of X4 Power I O is located in Tab 4 4 on page 46 Technical Data of MRC Input Tab 3 2 Technical data of MRC input Main relay input Data Input...

Page 39: ...nector X3 Battery Input on page 43 Connector X4 Power I O on page 44 Connecting Cable on page 46 4 1 Backplane Connector CO200 Type ERNI ERMet ZD 4 pair angled female multipoint connector 4 12 order n...

Page 40: ..._3 n c n c 8 shield GND GND GND GND 7 PCIE_RX_n_0 PCIE_RX_p_0 PCIE_TX_n_0 PCIE_TX_p_0 M_LVDS_n_2 M_LVDS_p_2 n c n c 7 shield GND GND GND GND 6 Ass internally Ass internally Ass internally Ass internal...

Page 41: ...IN signal PIN reference Shortname DIG_IN_0 Digital input 0 8 12 GND_DIG_IN DIG_IN_1 Digital input 1 2 12 GND_DIG_IN DIG_IN_2 Digital input 2 7 12 GND_DIG_IN DIG_OUT_0 Digital output 0 6 11 GND_DIG_OUT...

Page 42: ...assignment is as follows Tab 4 2 Connector X2 SwCtrl Shortname Type PIN signal PIN reference Shortname DIG_OUT_0 Digital output 0 5 1 2 GND_DIG_OUT_0 DIG_OUT_1 Digital output 1 9 6 GND_DIG_OUT_1 DIG_O...

Page 43: ...FC4008D AA crimp contact The pin assignment is as follows Tab 4 3 Connector X3 Battery Input Shortname Type PIN signal PIN reference Shortname VBAT_IN_0 High current input 0 3 1 VBAT_IN VBAT_IN_1 High...

Page 44: ...ower I O counterplug and crimp contacts is as follows X4 Power I O Type PCIM30W15RM400A1 male Manufacturer Positronic Order number PCIM30W15M300A1 AA Counter plug The counter plug with the matching cr...

Page 45: ...ES5392 1 High Current Switch Board 6 CH User s Guide 45 ETAS Connections and Connectors Fig 4 2 X4 Power I O connector...

Page 46: ...BAT HC_OUT_2 High current output 2 4 28 29 30 VBAT HC_OUT_3 High current output 3 1 28 29 30 VBAT HC_OUT_4 High current output 4 8 28 29 30 VBAT HC_OUT_5 High current output 5 12 28 29 30 VBAT DIG_OUT...

Page 47: ...O Technical Data of the Digital Inputs of X1 PwrCtrl Technical Data of the Digital Outputs of X1 PwrCtrl Input quantity Data Max voltage 60 V DC Max sum of absolute current values VBAT VBAT 40 A Input...

Page 48: ...uracy 10 mV Resolution 16 bit Sampling rate 1 ms Galvanic isolation yes Overvoltage protection up to 60 V Output Data Output voltage 0 V to 10 V Max output current 10 mA Resolution 14 bit Accuracy 10...

Page 49: ...only inside enclosed and dry rooms Max contamination level 2 Temperature during operation 5 C to 40 C 41 F to 104 F Relative humidity 0 to 95 non condensing Operating altitude Max 2000 m above sea lev...

Page 50: ...ntacts 15x FC422N8_AA and 15x FC114N2_AA AS_Positronic_ES5392 F 00K 111 995 Power Supply Controller Connection Cable HD DSUB15 DSUB25 14mc 25mc 3 m CBAV325 1 3 F 00K 110 004 High Current Switch Board...

Page 51: ...ical Support For details of your local sales office as well as your local technical support team and product hotlines take a look at the ETAS website Borsigstra e 24 Phone 49 711 3423 0 70469 Stuttgar...

Page 52: ...ES5392 1 High Current Switch Board 6 CH User s Guide 52 ETAS Contact Addresses ETAS...

Page 53: ...rl 42 Connector X3 Battery Input 43 Connector X4 Power I O 44 Connectors 39 D Devices Connecting 12 E Electrical safety 10 ETAS Contact Addresses 51 F Fuses 17 I Improper use 8 Installation 17 Intende...

Page 54: ...rol of an external power sup ply 33 Digital inputs 33 Digital outputs 34 Generic TTL Signals 36 Main Relay Control MRC 37 Voltage supply 31 Signals Analog outputs 35 Standards and norms 49 T Technical...

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