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ES4441.1 Compact Error Simulation Module with Breakout Frontpanel - User´s guide

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Contents

ETAS

3 Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4 Hardware Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Error Simulation for 255 channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Error Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.2.1

Error Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Pin-to-Pin Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Relay or MOSFET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Duration of the Error State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Simulating Loose Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Number of Possible Active Error States. . . . . . . . . . . . . . . . . . . . . . 46

Measuring the Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Time Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

General Resistor Cascade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Ground Shift Resistor Cascade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Status Displays via LEDs on the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . 49

Master/Slave Operation of Several ES4441.1 Systems . . . . . . . . . . . . . . . . . 50

External Triggering of the ES4441.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

IP Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

4.10 Safety Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Resetting on Excess Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . 50

Protecting the Rails and the Ground Channel Resistor Cascade . . . 50

4.11 Power cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

5 Mechanical Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Connectors LOAD (1) and ECU (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Connectors LOAD (2) and ECU (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.4.1

Signal Channel Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Layout of the Lab Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Safety Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.5.1

Overview Fuses:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Changing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Signal Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.6.1

Channels 262 to 274. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Channel 326 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Channel 328 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Channel 330 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Channel 332 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Channel 338 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Channel 339 (+UBatt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Channel 340 (-UBatt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

6 Pin Assignment Back Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

”RAIL 1 & RAIL 2” Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

”+UBATT 1 & -UBATT 1” Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

”+UBATT 2& -UBATT 2” Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

”IMESS 1 & IMESS 2” Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

”LC-BRIDGE” Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

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Summary of Contents for ES4441.1

Page 1: ...ES4441 1 Compact Error Simulation Module with Breakout Frontpanel User s Guide ...

Page 2: ...reement or single license Using and copying is only allowed in concurrence with the specifications stipulated in the contract Under no circumstances may any part of this document be copied reproduced transmitted stored in a retrieval system or translated into another language without the express written permission of ETAS GmbH Copyright 2019 ETAS GmbH Stuttgart The names and designations used in t...

Page 3: ...ies for Operators 8 1 1 6 Intended Use 9 1 2 Identifications on the Product 11 1 3 CE Marking 11 1 4 RoHS Conformity 11 1 4 1 European Union 11 1 4 2 China 12 1 5 Taking the Product Back and Recycling 12 1 5 1 Using This Manual 12 2 Introduction 15 2 1 Applications 16 2 2 Functions and Features 17 2 2 1 Error Simulation 17 2 2 2 Connectors Displays and Fuses 18 2 2 3 Application Environment 20 2 3...

Page 4: ...e ES4441 1 50 4 9 IP Addresses 50 4 10 Safety Concept 50 4 10 1 Resetting on Excess Temperature 50 4 10 2 Protecting the Rails and the Ground Channel Resistor Cascade 50 4 11 Power cord 51 5 Mechanical Construction 53 5 1 Overview 53 5 2 Connectors LOAD 1 and ECU 1 54 5 3 Connectors LOAD 2 and ECU 2 55 5 4 Jumpers 55 5 4 1 Signal Channel Labels 56 5 4 2 Layout of the Lab Jacks 57 5 5 Safety Measur...

Page 5: ... 5 ETAS Contents 6 6 TRIGGER Connector 63 6 7 Ethernet Connector 64 7 Pin Assignment Front Side 65 7 1 Connector Pin Allocations 65 8 Technical Data 75 8 1 General Technical Data 75 8 1 1 Fuses 78 8 1 2 Fuse power supply 78 8 2 Accessories 78 9 ETAS Contact Addresses 79 Index 81 ...

Page 6: ...ES4441 1 Compact Error Simulation Module with Breakout Frontpanel User s guide 6 Contents ETAS ...

Page 7: ...ed They provide extremely important information Please read this information carefully 1 1 2 General Safety Information Please read the product safety advice ES4441 Safety Advice as well as the following safety instructions to avoid injury to yourself and others as well as damage to the device ETAS GmbH cannot be made liable for damage which is caused by incorrect use and handling and not adhering...

Page 8: ...1 1 4 Opening the Housing The ES4441 1 must only be opened by qualified technical personnel 1 1 5 Requirements for Users and duties for Operators Make sure you only assemble operate and maintain the product if you have the relevant qualification for and experience with this product Incorrect usage or operation by users without an appropriate qualification can lead to serious or even fatal injuries...

Page 9: ...lications in which misuse can lead to injury or damage In environments with conditions outside the specified ranges see Envi ronmental Conditions on page 78 Requirements for Operation The following requirements are made to ensure safe operation Only use the product in accordance with the specifications in the relevant User s Guide Product safety is not guaranteed if the device is used other than i...

Page 10: ... with UL perforation Alter natively the bottom may be covered with drip protection boards The area to be covered is defined in EN 61010 1 2010 Cor 2011 9 3 see in particular 9 3 2 Image 12 drip protection The drip protection boards must be installed with overlaps to create a completely covered bottom of the rack The bottom board or the drip protection boards must be metal or another fire retardant...

Page 11: ...t use any cleaning agents or solvents Clean the filter of the rear ventilation opening once a year 1 2 Identifications on the Product The following symbols are used for identifying the product Observe the information in chapter Technical Data on page 75 1 3 CE Marking ETAS confirms that the product meets the product specific applicable European Directives with the CE marking affixed to the product...

Page 12: ...cling of electronic waste This ensures that the devices are recycled in a resource saving way representing no danger to health or the environment Abb 1 1 WEEE Symbol The WEEE symbol on the product or its packaging shows that the product must not be disposed of as residual garbage The user is obliged to collect the old devices separately and return them to the WEEE take back system for recycling Th...

Page 13: ...entions The following typographic conventions are used Important notes for the user are shown as follows Select File Open Menu commands are shown in boldface blue Click OK Buttons are shown in boldface blue Press ENTER Keyboard commands are shown in angled brackets in block capitals The Open File dialog box appe ars Names of program windows dialog boxes fields etc are shown in quotation marks Sele...

Page 14: ...ES4441 1 Compact Error Simulation Module with Breakout Frontpanel User s guide 14 General Information ETAS ...

Page 15: ...Error Simulation Module Mechanical Construction on page 53 This chapter contains a detailed description of the mechanical construc tion of the ES4441 1 Compact Error Simulation Module Pin Assignment Back Side on page 63 This chapter contains a description and assignment of all connectors on the rear of the housing Pin Assignment Front Side on page 65 This chapter contains a description and assignm...

Page 16: ...compatibility with other products within the ES46xx series and the coupling boards of the ES4500 component rack Using a project specific front panel the labels of the individual signal channels can be customized and it is possible to mask certain jumpers to avoid faulty or erroneous connections The ES4441 1 Compact Error Simulation Module is addressed via the Ethernet interface The PINCONTROL soft...

Page 17: ...TT1 UBATT1 UBATT2 UBATT2 for several signals Pin to pin with or without resistor Resistor in line Pull up down resistor to UBATT1 UBATT1 UBATT2 UBATT2 for seve ral signals Leakage Current Loose Contacts Ground shift Loose Ground contact channel 340 Loose Power contact channel 339 Load can be disconnected while performing an error via relay or jumper Error Paths There is a special low current path ...

Page 18: ...8 kΩ can be displayed in 0 5 Ω intervals For more information on the resistor cascade refer to the section General Resistor Cascade on page 48 Ground Shift Cascade A high current resistor cascade is used to simulate a ground shift on the ground channel 340 The Cascade is realised with resistors linked in parallel The follo wing resistor values are available 0 50 0 57 0 66 0 80 1 00 1 33 2 00 and 4...

Page 19: ...ror Simulation Module The following connectors are on the rear Connector for Rail1 and Rail2 to cascade two or more ES4441 two green screw pads Connector for UBATT1 UBATT1 UBATT2 and UBATT2 two red and two black screw pads Connector for current measurement two yellow screw pads Connector for optional LC Bridge DSUB Connector for external Synchronisation and Trigger DSUB Ethernet interface RJ45 Pow...

Page 20: ...on the Front Panel on page 49 2 2 3 Application Environment Master Slave Operation of Several ES4441 1 Systems If greater demands are made of the number of channels than can be catered for with one ES4441 1 Compact Error Simulation Module you can use several ES4441 1s A dedicated master synchronizes error simulation on the connected slave systems This takes place by connecting the error rails and ...

Page 21: ...41 1 Compact Error Simulation Module has an interface for communi cation via the Ethernet protocol In addition it is also possible to realize complex hardware configurations in a HiL system with a real time PC as simulation target Note Using the PINCONTROL software requires communication by Ether net between the host and the ES4441 1 ...

Page 22: ...ror is to be simulated Display of all available errors for a selected signal in one window Errors are selected in this window by mouse click Settings of the desired error duration Triggering the error by mouse click Configuration of the Ethernet interface Configuration for master slave operation 2 3 Block Diagram The following figure shows a principle overview of the jumpers the error swit ches an...

Page 23: ... address PLDs with subsequent relay drivers address the relays and MOSFETs 2 5 General Instructions on Operating the ES4441 1 Please note the following when operating the device Ventilation Never cover the ventilation slots of the device When installing in a 19 rack forced cooling may have to be carried out Cleaning the Device Only clean the device with a dry cloth Do not use any detergents or sol...

Page 24: ...oad discon nected Relay Possi ble Possible error num bers for multiple errors 1 4 5 6 0x3 Short cut to UBATT2 on rail2 load connected Relay Possi ble Possible error num bers for multiple errors 1 6 7 7 0x3 Short cut to UBATT2 on rail2 load disconnected Relay Possi ble Possible error num bers for multiple errors 1 6 7 8 0x3 Short cut to UBATT2 on rail 2 load con nected Relay Possi ble Possible erro...

Page 25: ... kind of error both rails will be nee ded 20 0x5and 0x6 Pin to pin without resistor load is disconnected Relay No No fuse is in the cir cuit of the ES4441 for this error 21 0x7and 0x8 Pin to pin with resis tor load is connected MOS FET No For this kind of error both rails will be nee ded 22 0x9 Resistor in line MOS FET No For this kind of error both rails will be nee ded 23 0xB Pull up resistor to...

Page 26: ...s kind of error both rails will be nee ded 30 0xB Pull down resistor to UBATT2 for ECU pin load pin is disconnected MOS FET No For this kind of error both rails will be nee ded 31 0x15 Extern connection for current measurement Two rails will be nee ded The changeover must be done without interrupt of ECU load line 45 0x24 Ground shift Possi ble M7 should normally be closed To prepare the error K11...

Page 27: ...used at the same time these parameters must be equal This error can be set as multiple error with every other error type 47 0x24 Loose Power contact channel 339 Possi ble Duty cycle and fre quency of Loose Ground contact and Loose Power con tact are not indepen dent If they are used at the same time these parameters must be equal This error can be set as multiple error with every other error type ...

Page 28: ...ES4441 1 Compact Error Simulation Module with Breakout Frontpanel User s guide 28 Introduction ETAS ...

Page 29: ... ETAS Commands 3 Commands The following tables are describing the structure of the ES4441 1 Compact Error Simulation Module Tab 3 1 ES4441 1 Compact Error Simulation Module N o te T h e d u ra tio n F la g is u s e d o n ly w ith E S 4 4 4 0 E S 4 4 4 1 w ill ig n o re th is e n try ...

Page 30: ...lation Module with Breakout Frontpanel User s guide 30 Commands ETAS Tab 3 2 ES4441 1 Compact Error Simulation Module N o te T h e d u ra tio n F la g is u s e d o n ly w ith E S 4 4 4 0 E S 4 4 4 1 w ill ig n o re th is e n try ...

Page 31: ...lation Module with Breakout Frontpanel User s guide 31 ETAS Commands Tab 3 3 ES4441 1 Compact Error Simulation Module N o te T h e d u ra tio n F la g is u s e d o n ly w ith E S 4 4 4 0 E S 4 4 4 1 w ill ig n o re th is e n try ...

Page 32: ...lation Module with Breakout Frontpanel User s guide 32 Commands ETAS Tab 3 4 ES4441 1 Compact Error Simulation Module N o te T h e d u ra tio n F la g is u s e d o n ly w ith E S 4 4 4 0 E S 4 4 4 1 w ill ig n o re th is e n try ...

Page 33: ...lation Module with Breakout Frontpanel User s guide 33 ETAS Commands Tab 3 5 ES4441 1 Compact Error Simulation Module N o te T h e d u ra tio n F la g is u s e d o n ly w ith E S 4 4 4 0 E S 4 4 4 1 w ill ig n o re th is e n try ...

Page 34: ...ES4441 1 Compact Error Simulation Module with Breakout Frontpanel User s guide 34 Commands ETAS Tab 3 6 ES4441 1 Compact Error Simulation Module ...

Page 35: ...ES4441 1 Compact Error Simulation Module with Breakout Frontpanel User s guide 35 ETAS Commands Tab 3 7 ES4441 1 Compact Error Simulation Module ...

Page 36: ...ES4441 1 Compact Error Simulation Module with Breakout Frontpanel User s guide 36 Commands ETAS Tab 3 8 ES4441 1 Compact Error Simulation Module ...

Page 37: ...ES4441 1 Compact Error Simulation Module with Breakout Frontpanel User s guide 37 ETAS Commands Tab 3 9 ES4441 1 Compact Error Simulation Module ...

Page 38: ...ES4441 1 Compact Error Simulation Module with Breakout Frontpanel User s guide 38 Commands ETAS Tab 3 10 ES4441 1 Compact Error Simulation Module ...

Page 39: ...ES4441 1 Compact Error Simulation Module with Breakout Frontpanel User s guide 39 ETAS Commands Tab 3 11 ES4441 1 Compact Error Simulation Module ...

Page 40: ...ES4441 1 Compact Error Simulation Module with Breakout Frontpanel User s guide 40 Commands ETAS Tab 3 12 ES4441 1 Compact Error Simulation Module ...

Page 41: ...ES4441 1 Compact Error Simulation Module with Breakout Frontpanel User s guide 41 ETAS Commands Tab 3 13 ES4441 1 Compact Error Simulation Module ...

Page 42: ... Compact Error Simulation Module with Breakout Frontpanel User s guide 42 Commands ETAS The following table is showing the Control Commands that are available for the ES4441 1 Tab 3 14 ES4441 1 Control Commands ...

Page 43: ... Time Response on page 47 General Resistor Cascade on page 48 Ground Shift Resistor Cascade on page 48 Status Displays via LEDs on the Front Panel on page 49 Master Slave Operation of Several ES4441 1 Systems on page 50 External Triggering of the ES4441 1 on page 50 IP Addresses on page 50 Safety Concept on page 50 4 1 Error Simulation for 255 channels The ES4441 1 Compact Error Simulation Module ...

Page 44: ... 2 1 Error Channels The following figure shows whether a channel is switched by relay or MOSFET whether several errors can be activated simultaneously multiple or only individually single the settable duration of the error state whether an error can also be realized in PWM control as a loose contact Abb 4 1 Error Channels ...

Page 45: ...ly be realized individually see Abb 4 1 on page 44 4 2 4 Duration of the Error State The period of time for which an error is active can be of interest for measuring latencies of the diagnostic system For example the ES4441 1 can simulate a specific error for 20 ms but the ECU software requires at least 30 ms to generate an error memory entry The required duration of the error state is set in the ...

Page 46: ...rt circuit to one of the four battery voltages UBATT1 UBATT1 UBATT2 UBATT2 at the same time If you are using PINCONTROL for error simulation errors which cannot be selec ted are excluded from the selection in the user interface If however you address the ES4441 1 automatically by Ethernet you should ensure that the selected types of error are also possible simultaneously as other wise an error mes...

Page 47: ...or memory the finite activation time of the mechanical relays has to be taken into consideration In the following figure this is the time t1 t0 i e the time between the receipt of the command and the actual closing of the relay Once the error is set measuring this activation time is executed on a reference relay and transferred to the host in the command response For errors which are switched by M...

Page 48: ...ating does occur temperature sensors cause an error mes sage to be issued the occurrence of which results in a system reset see Reset ting on Excess Temperature on page 50 4 5 Ground Shift Resistor Cascade To simulate a ground shift on the ground channel 340 the ES4441 1 Compact Error Simulation Module has a parallel resistor cascade with a minimum resistor 0 5 Ω and a maximum resistor of 4 0 Ω Th...

Page 49: ...on the Front Panel Tab 4 4 The Meaning of the LEDs on the Front Panel Name Color Meaning 24 V Green 24 V OK 5 V Green 5 V OK 3 3 V Green 3 3 V OK Reset Yellow A reset takes place System Error Red ES4441 system error Failure Active Green An failure state is active Ethernet Link Green Ethernet connection to host available Ethernet TX Yellow Transmit data transfer is currently taking place R Ohm P W ...

Page 50: ... IP Addresses If you are operating one or more ES4441 1 Compact Error Simulation Modules with the operating software PINCONTROL provided you can assign freely selec table IP addresses for the individual modules there 4 10 Safety Concept The ES4441 1 Compact Error Simulation Module has protective mechanisms against excess temperature and overcurrents 4 10 1 Resetting on Excess Temperature When in o...

Page 51: ...acts at the other end Plugs and cable must be dimensioned at least for 250 VAC 10 A or 125 VAC 15 A China Voltage supply cables for China for various ETAS devices with PRC 3 and IEC 60320 C13 plugs Rating of 250 VAC 10 A 2 50 m long F 04A 109 512 Europe Korea Voltage supply cables for Europe and Korea for various ETAS devices with CEE7 7 and IEC 60320 C13 plugs Rating of 250 VAC 10 A 2 50 m long F...

Page 52: ...odule with Breakout Frontpanel User s guide 52 Hardware Features ETAS CAUTION To avoid injury and damage observe the following Connect the ES4441 to a protective contact socket using only power cords that are specified in the table above ...

Page 53: ...nit ECU are mounted on the right hand side see Figure Front View of the ES4441 1 Compact Error Simulation Module on page 53 The connec tors to the ES4500 Component Rack LOAD or signal box are located on the left The jumpers are arranged in the center section The jumpers are designed based on the current specification of each signal channel Some signals in the range of higher currents are protected...

Page 54: ...nsured by simply pressing the related contacts against each other The female and male connectors are locked by turning the lever on the cable plug see Figure Fixing the DLM5 260 Connec tor Example on page 54 Abb 5 2 Fixing the DLM5 260 Connector Example Note The connectors LOAD load signal box side connectors and ECU ECU side connectors are not protected against erroneous insertion wrong side etc ...

Page 55: ...pecification of the signals The 2 mm system is used for signals up to 7 5 A while the 4 mm system is used for signals exceeding 7 5 A In both systems the jumpers include center tabs that enable the user to short circuit signals via cable jumpers or to connect external measuring systems Note The connectors LOAD load signal box side connectors and ECU ECU side connectors are not protected against er...

Page 56: ... relevant to the control unit start at chan nel 67 The labels of the individual signal channels are located below signals up to 7 5 A or above signals exceeding 7 5 A of the associated jumper see Figure Location of the Channel Label on page 56 Abb 5 3 Location of the Channel Label A customized front panel can be mounted if the user prefers different labels Depending on the particular type lab jack...

Page 57: ...l Construction 5 4 2 Layout of the Lab Jacks Two lab jacks are used for each signal channel and jumper The upper lab jack connects the control unit ECU while the lower lab jack connects the component rack LOAD signal box see Figure Layout of the Lab Jacks on page 57 Abb 5 4 Layout of the Lab Jacks ...

Page 58: ...m aluminum cover The mounting position of the fuse holders in use com partment is shown in the following figure Type Littelfuse MINI Blade Fuse 32 V Voltage rating 32 V Part numbers 0297015 15 A 0297020 20 A CAUTION To avoid injury and damage observe the following Only use the silver plated and certified variant of the above described fuses Fuse Function Specification F1 Protects channel 326 15 A ...

Page 59: ...ne of the fuses is defective proceed as follows Before opening the housing 1 Switch off the device 2 Remove all connected lines To remove the fuse compartment from the front plate 1 Remove the two screws shown in the figure from the fuse compartment cover 2 Remove the fuse compartment cover The eight fuses of the error channels can now be easily accessed ...

Page 60: ...move the defective fuse from its mount see figure 2 Slide the new fuse into the holder To mount the fuse compartment cover on the front plate 1 Place the use compartment cover panel in the posi tion intended 2 Now tighten the screws you removed before Note Be sure to use 15 A and 20 A rated fuses only Using fuses with hig her ratings will void the warranty ...

Page 61: ... Connectors see Table of the High Current Signals on page 73 In addition the LOAD 2 side can be disconnected from the ECU 2 side with the use of an relay 5 6 4 Channel 330 The Error Channel 330 is combined with Error Channel 331 The Error Channel 330 is routed over the 330 lab jack and split to four contacts on each of the LOAD 2 and ECU 2 Connectors see Table of the High Current Signals on page 7...

Page 62: ...ting of duty cycle and frequency with the use of a MOSFET 5 6 8 Channel 340 UBatt The Error Channel 340 is routed to two UBatt lab jacks and split to six contacts on each of the LOAD 2 and ECU 2 Connectors In addition the LOAD 2 side can be disconnected from the ECU 2 side with the use of an relay It is possible to simulate a loose contact of ground channel 340 by switching the channel setting of ...

Page 63: ... 1 Connectors The UBATT1 and UBATT1 connectors are used for the connection of the first UBATT source Type Red and Black Banana Jack female 6 3 UBATT 2 UBATT 2 Connectors The UBATT2 and UBATT2 connectors are used for the connection of the second UBATT source Type Red and Black Banana Jack female 6 4 IMESS 1 IMESS 2 Connector The current between the two error rails can be measured at the Current con...

Page 64: ...nector Pin Assignment 6 7 Ethernet Connector The Ethernet connector is used for the Ethernet connection to the host system or an Ethernet switch An Ethernet crossover cable has to be used for this con nection Type RJ45 FEMALE CONNECTOR Abb 6 2 Ethernet Connector Pin Assignment Pin Assignment 1 Reserved 6 n c 2 n c 7 TRIGGER SIGNAL 3 n c 8 SYNC SIGNAL 4 TRIGGER GND 9 n c 5 SYNC GND Hou sing PE N R ...

Page 65: ...ent Front Side 7 Pin Assignment Front Side The following Chapter describes the pin allocations of the connectors to the ES4500 Component Rack LOADBOX or signal box and the connectors to the control unit ECU 7 1 Connector Pin Allocations Fig 7 1 260 pin ITT Cannon DLM5 260 Connector 10 P 1 c N A 10 1 ...

Page 66: ...55 Connector The following table shows the allocation of the signal channels to the corre sponding connector pins Channel Max Current A ITT Cannon DLM5 260 67 1 C10 68 1 C9 69 1 C8 70 1 C7 71 1 C6 72 1 C5 73 1 C4 74 1 C3 75 1 C2 76 1 C1 77 1 D10 78 1 D9 79 1 D8 80 1 D7 81 1 D6 82 1 D5 Tab 7 1 Table of Low Current Signals _ r s t é è __ ee ...

Page 67: ...E10 88 1 E9 89 1 E8 90 1 E7 91 1 E6 92 1 E5 93 1 E4 94 1 E3 95 1 E2 96 1 E1 97 1 F10 98 1 F9 99 1 F8 100 1 F7 101 1 F6 102 1 F5 103 1 F4 104 1 F3 105 1 F2 106 1 F1 107 1 G10 108 1 G9 109 1 G8 110 1 G7 111 1 G6 112 1 G5 113 1 G4 114 1 G3 115 1 G2 116 1 G1 117 1 H10 118 1 H9 Channel Max Current A ITT Cannon DLM5 260 Tab 7 1 Table of Low Current Signals ...

Page 68: ...124 1 H3 125 1 H2 126 1 H1 127 1 J10 128 1 J9 129 1 J8 130 1 J7 131 1 J6 132 1 J5 133 1 J4 134 1 J3 135 1 J2 136 1 J1 137 1 K10 138 1 K9 139 1 K8 140 1 K7 141 1 K6 142 1 K5 143 1 K4 144 1 K3 145 1 K2 146 1 K1 147 1 L10 148 1 L9 149 1 L8 150 1 L7 151 1 L6 152 1 L5 153 1 L4 154 1 L3 Channel Max Current A ITT Cannon DLM5 260 Tab 7 1 Table of Low Current Signals ...

Page 69: ...160 1 M7 161 1 M6 162 1 M5 163 1 M4 164 1 M3 165 1 M2 166 1 M1 167 1 N10 168 1 N9 169 1 N8 170 1 N7 171 1 N6 172 1 N5 173 1 N4 174 1 N3 175 1 N2 176 1 N1 177 1 P10 178 1 P9 179 1 P8 180 1 P7 181 1 P6 182 1 P5 183 1 P4 184 1 P3 185 1 P2 186 1 P1 187 1 R10 188 1 R9 189 1 R8 190 1 R7 Channel Max Current A ITT Cannon DLM5 260 Tab 7 1 Table of Low Current Signals ...

Page 70: ...196 1 R1 197 1 S10 198 1 S9 199 1 S8 200 1 S7 201 1 S6 202 1 S5 203 1 S4 204 1 S3 205 1 S2 206 1 S1 207 1 T10 208 1 T9 209 1 T8 210 1 T7 211 1 T6 212 1 T5 213 1 T4 214 1 T3 215 1 T2 216 1 T1 217 1 U10 218 1 U9 219 1 U8 220 1 U7 221 1 U6 222 1 U5 223 1 U4 224 1 U3 225 1 U2 226 1 U1 Channel Max Current A ITT Cannon DLM5 260 Tab 7 1 Table of Low Current Signals ...

Page 71: ...232 1 V5 233 1 V4 234 1 V3 235 1 V2 236 1 V1 237 1 W10 238 1 W9 239 1 W8 240 1 W7 241 1 W6 242 1 W5 243 1 W4 244 1 W3 245 1 W2 246 1 W1 247 1 X10 248 1 X9 249 1 X8 250 1 X7 251 1 X6 252 1 X5 253 1 X4 254 1 X3 255 1 X2 256 1 X1 257 1 Y10 258 1 Y9 259 1 Y8 260 1 Y7 261 1 Y6 262 1 Y5 Channel Max Current A ITT Cannon DLM5 260 Tab 7 1 Table of Low Current Signals ...

Page 72: ... Pin Assignment Front Side ETAS 263 1 Y4 264 1 Y3 265 1 Y2 266 1 Y1 267 1 Z10 268 1 Z9 269 1 Z8 270 1 Z7 271 1 Z6 272 1 Z5 273 1 Z4 274 1 Z3 275 1 Z2 276 1 Z1 277 1 a8 278 1 a7 279 1 a6 280 1 a5 281 1 a4 Channel Max Current A ITT Cannon DLM5 260 Tab 7 1 Table of Low Current Signals ...

Page 73: ...82 3 a1 283 7 5 A 284 3 a10 285 7 5 U 286 3 b1 287 7 5 B 288 3 b9 289 7 5 V 290 3 b10 291 7 5 T 292 3 c1 293 7 5 C 294 3 c2 295 7 5 W 296 3 c3 297 7 5 n 298 3 c4 299 7 5 S 300 3 c5 301 7 5 X 302 3 c6 303 7 5 p 304 3 c7 305 7 5 m 306 7 5 Y 307 7 5 q 308 7 5 AA 309 7 5 k 310 7 5 D 311 7 5 r 312 7 5 BB 313 3 c8 314 7 5 z 315 7 5 R 316 3 c9 Tab 7 2 Table of the High Current Signals ...

Page 74: ...i 322 7 5 E 323 7 5 s 324 7 5 HH 325 7 5 y 326 15 P 327 combined w Ch 326 a 328 15 DD 329 combined w Ch 328 FF 330 20 i N 331 combined w Ch 330 x EE 332 20 t F 333 combined w Ch 332 b u 334 335 336 7 5 w 337 7 5 h 338 20 c v g 339 20 G d H 340 40 J e f K L M Chan nel Max current A ITT Cannon DLM5 260 ITT Cannon KPTC22 55 Tab 7 2 Table of the High Current Signals ...

Page 75: ...Channel 326 328 20 0 A Channel 330 332 338 339 40 0 A Channel 340 Number of resistors 18 Smallest resistor 0 5 Ω Largest resistor 64 kΩ Accuracy low current path 3 0 2 Ω Accuracy high current path 3 0 7 Ω Max power dissipation 250 W Sum of General and Ground Shift cas cade Max total resistance Approx 128 kΩ Maximum permissible cur rent through the cascade 12 A with R less than or equal to 0 5 Ω 6 ...

Page 76: ...of General and Ground Shift cas cade Max total resistance 4 Ω Maximum permissible cur rent through the cascade 26 A with R 0 5 Ω 24 A with R 0 57 Ω 20 A with R 0 66 Ω 16 A with R 0 80 Ω 12 A with R 1 0 Ω 10 A with R 1 33 Ω 6 A with R 2 0 Ω 3 A with R 4 0 Ω Max crosstalk to a channel 100 mV 40 A channels 250 mV 20 A channels 200 mV 15 A channels 150 mV 7 5 A channels 100 mV 3 A channels 50 mV 1 A c...

Page 77: ...es F3 F4 F5 F6 F7 F8 20 A 32 V in acc with ISO 8820 3 e g Pudenz FKS series WARNING The device must not be operated with fuse cover open Input voltage mains frequency 100 240 VAC 50 60 Hz Power input 250 W Overvoltage category II Pollution degree 2 1 A 3 A 7 5 A 15 A 20 A 40 A 1 A 500 pF 500 pF 1000 pF 1000 pF 1500 pF 1500 pF 3 A 500 pF 500 pF 1000 pF 1000 pF 1500 pF 1500 pF 7 5 A 1000 pF 1000 pF ...

Page 78: ... user 8 2 Accessories Connection cable ES4441 1 to ES4510 Connection chord with 2 mm banana plug black Plug in bridge 2 mm Plug in bridge 4 mm Fuse 20 A Fuse 15 A Customized front panel English Manual ES4441 1 Compact Error Simulation Module User s Guide The accessories are available on request Height of the front panel 9 U Width of the front panel 19 Depth incl connectors 490 mm Weight 25 9 kg En...

Page 79: ...iaries and Technical Support For details of your local sales office as well as your local technical support team and product hotlines take a look at the ETAS website Borsigstr 24 Phone 49 711 3423 0 70469 Stuttgart Fax 49 711 3423 2106 Germany WWW www etas com ETAS subsidiaries WWW www etas com en contact php ETAS technical support WWW www etas com en hotlines php ...

Page 80: ...ES4441 1 Compact Error Simulation Module with Breakout Frontpanel User s guide 80 ETAS Contact Addresses ETAS ...

Page 81: ...onnecting 8 Documentation 7 E Electrical data 77 Electrical safety 9 Environmental conditions 78 Error state duration 45 Errors high current channels 44 ETAS Contact Addresses 79 Excess temperature system reset 50 F Features 17 Front view of the ES4440 1 19 20 29 30 31 32 33 34 35 36 37 38 39 40 41 42 53 Functions 17 Fuses 50 58 77 changing 59 data 77 H High current channels 17 I Identifications o...

Page 82: ... the housing 8 P Pins assignment 63 Product Back 12 Product non liability 7 Q Qualification required 8 R Recycling 12 Resistor cascade 18 48 RoHS conformity China 12 European Union 11 S Safety concept 50 Safety instructions 7 Safety instructions labeling 7 T Technical data 75 Time response 17 47 U Use intended 9 W Waste Electrical and Electronic Equipment 12 WEEE take back system 12 ...

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