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Rack

Installation Instruction

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Summary of Contents for Control Plex

Page 1: ...Rack Installation Instruction...

Page 2: ...be reproduced or distributed without prior written consent of E T A GmbH Any person acting illegally with regard to this publication can be prosecuted Limitation of liability Although all provisions w...

Page 3: ...Here you will find an instruction for configuration and for integration of the module Remote Control Interface RCI10 into your network In addition this document holds a user description of the web bro...

Page 4: ...on cabling for Power D Box 18 3 8 3 Mounting and start up of Power D Box 19 4 General ControlPlex Rack electronic circuit protector ESX300 S 21 4 1 Application ESX300 S 21 4 2 Technical data of the P...

Page 5: ...ure of slot for RCI10 or RSI10 35 6 5 2 Picture of an example for network connection 35 6 6 Configuration and start up RCI10 35 7 General ControlPlex Rack E A external alarm interface EAI300 36 7 1 Op...

Page 6: ...s of the product or the system E T A does not accept any liability for problems caused by improper installation or handling by the customer or a third person Symbols You will find the following symbol...

Page 7: ...7...

Page 8: ...its system properties the ControlPlex Rack is the perfect solution for smart protection control and energy measurement for DC supplied minus switching system cabinets Typical applications include Sys...

Page 9: ...lation the system has to be disconnected from the mains A cable connection must only be established if the supply voltage is OFF Danger Possible ignition hazard The device must NOT be used in inflamma...

Page 10: ...n designed for the quick and easy installation into 19 or ETSI racks which is ensured by a rotating mounting flange Depending on the required termination technology front or rear the corresponding Pow...

Page 11: ...als 16 50 mm AWG 5 AWG 1 16 50 mm AWG 5 AWG 1 4 25 mm AWG 11 AWG 3 16 50 mm AWG 5 AWG 1 16 50 mm AWG 5 AWG 1 Tightening torque 6 8 Nm 6 8 Nm 4 4 5 Nm 6 8 Nm 6 8 Nm Loads PDB N CP09A RR A PDB N CP09A R...

Page 12: ...D for load terminal on the front part no X223 189 01 marking frame with labels 0 5U for customised marking of circuit protectors part no X22357501 marking frame with labels 1U with cable gland on the...

Page 13: ...HE fig 4 front view PDB N CP09A FF Ax 1 x 9 slots terminals on the front with high current SUB D connectors fig 5 rear view PDB N CP09A FF Ax 1 x 9 slots with rear cable grip rail 482 6 88 9 fig 6 fro...

Page 14: ...TS 88 9 2HE fig 8 front view PDB N CP18R RR Ax 2 x 9 slots fig 9 front view PDB N CP18R RR Ax 2 x 9 slots 450 171 5 160 14 201 5 271 5 cable grip set optional cable guide supply fig 10 top view PDB N...

Page 15: ...S E T A ESX300 S E T A ESX300 S E T A ESX300 S E T A ESX300 S E T A ESX300 S E T A ESX300 S E T A fig 11 Schematic diagram PDB N CP19A RR Ax 1 x 19 slots with signalling ESX300 S E T A RCI RSI A7 A4...

Page 16: ...tion max 50 mm loads B B loads A A plus 48 V DC B minus 48 V DC A minus 48 V DC B plus 48 V DC A fig 13 version PDB N CP18R RR A pin assignment cable grip removed Pin assignment PDB N CP09A FF Ax Fron...

Page 17: ...60 V max 200 A with supply via two supply terminals internally bridged Max 150 A per supply terminal at 50 mm cable cross section cable cross section max 50 mm per supply line cable cross section max...

Page 18: ...ce and ensure that the vent holes are not blocked Leave enough space between the devices Cable management Ensure installation at a site where the cables can be laid and connected properly Ensure ease...

Page 19: ...oduct connecting cables for power supply and ground not delivered with product connecting cables for load terminals not part of the delivery scope 4 mounting screws M6 x 16mm with plastic sleeve 2 x M...

Page 20: ...ignment Depending on the version tightening torque of supply terminals see table 2 Technical data supply Important Do not yet connect any load lines 9 Switch on the power supply Check correct polarity...

Page 21: ...erface RCI10 see chapter 6 allows failure indication as well as an automatic remote control of the ESX300 S via a controlling computer 4 2 Technical data of ESX300 S Electronic circuit protectors with...

Page 22: ...contact N C optional no error OFF locked flashing slowly OFF open normal operation connected ON OFF open error undervoltage with device in OFF condition 15 V U 37 V locked OFF ON closed error undervol...

Page 23: ...ing ESD protection means Failure to comply can cause damages on the ControlPlex Rack system or the corresponding components Warning Mounting position The ESX300 S sub assembly has to be pushed in vert...

Page 24: ...momentary switch once until it blinks Important The red status LED Fault must be off If this is not the case please go chapter 4 7 ESX300 S trouble shooting and remedy the failure Do not continue wit...

Page 25: ...efore being removed Push the momentary switch On Off until the green LED blinks slowly or disconnect the Power D Box dead voltage both LEDs off 2 When removing the electronic circuit protector the int...

Page 26: ...Directive 98 37 EG and EN 60204 1 Safety of Machinery Note ESX300 S time after short circuit or overcurrent trip After tripping due to a short circuit the circuit protector ESX300 S can only be reset...

Page 27: ...ta logging and extended alarm monitoring by means of replacing the RCI10 sub assembly by RSI10 without a failure of the connected loads 5 2 Technical data of RSI10 Interface card for group alarm signa...

Page 28: ...error overcurrent or short circuit discon nection locked green closed normal operation error undervoltage U 15 V 37 V connected green closed normal operation error overvoltage 72 V U 75 V connected gr...

Page 29: ...protectionTo protect electronic components against electrostatic voltage any work must only be carried out with corresponding ESD protection means Failure to comply can cause damages on the ControlPle...

Page 30: ...d remedy the failure Do not continue with step 6 before the green LED is lighted continuously 6 Connection of an external alarm indication Connect a prepared external alarm indication via the 3 pole a...

Page 31: ...r query can be forwarded to a connected control computer 6 2 Technical data of RCI10 Interface card for measuring data recording automation and remote control of all circuit protectors installed in th...

Page 32: ...ternal failure BUS EL BUS The red LED indicates an EL BUS failure The communication with the circuit protector ESX300 S and the RCI10 is disrupted This problem can be caused by a defective circuit pro...

Page 33: ...I10 IP Reset 6 3 Delivery scope RCI10 The following parts are part of the delivery scope of the RCI10 Remote control interface type RCI10 xxx A with front plate 6 4 Picture of RCI10 fig 21 RCI10 sub a...

Page 34: ...terminal length 2 Important Please ensure that all steps in chapter 3 for starting up the Power D Box and in chapter 4 Start up ESX300 S were carried out correctly 3 Important Please make sure that an...

Page 35: ...nagement system main computer intranet ControlPlex Rack RCI10 ESX300 S EAI300 Fig 23 connection example network 6 6 Configuration and start up RCI10 For configuring the RCI10 sub assembly you need the...

Page 36: ...utput can be used directly for reading the alarm contacts Equally there are two potential free outputs available for activating e g a door lock or for realising an additional group signalling of the E...

Page 37: ...e blinking EAI300 normal duty identified new circuit protector ESX300 relay output configured as group signal 5 seconds blue EAI300 fault condition no control interface RCI10 available red blinking EA...

Page 38: ...EAI300 should always be plugged into the highest slot of the Power D Box e g with Power D Box type PDB N CP19A into slot 19 the following EAI300 into slot 18 etc 4 Installation of the EAI300 sub assem...

Page 39: ...connection example connector X5 alarm output sensor 4 20 mA connector X6 Label LED retaining clip alternative supply external power supply for the inputs and outputs Extern DC 12 V DC 72 V max 100 mA...

Page 40: ...ktrotechnische Apparate GmbH Industriestra e 2 8 90518 ALTDORF GERMANY Tel 49 9187 10 0 Fax 49 9187 10 397 E Mail info e t a de www e t a de Installation manual I_19BGTCP_d_200617 Issue 03 All rights...

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