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3 General: 

ControlPlex

®

 

Rack 

Power-D-Box

®

By using the

 Power-D-Box

®

 type PDB-N-CPxxx-xx-A you can benefit from the advantages of the 

ControlPlex

®

  

Rack system to full extent, no matter whether the control interface RCI10 is used from the start or only later.

3.1  Use of the 

Power-D-Box

®

The 

ControlPlex

®

 

Rack 

 Power-D-Box

®

 has been designed for the quick and easy installation into 19" or 

ETSI racks which is ensured by a rotating mounting flange. Depending on the required termination technology 
(front or rear) the corresponding 

 Power-D-Box

®

 will be available as a product. The service friendliness has 

to be mentioned as a special advantage. The system can be extended with power on and additional circuit 
protectors can be plugged into the load terminals. The control interface can also be fitted later with power on 
without having to disconnect the loads. 

 

Summary of Contents for Control Plex

Page 1: ...Rack Installation Instruction...

Page 2: ...be reproduced or distributed without prior written consent of E T A GmbH Any person acting illegally with regard to this publication can be prosecuted Limitation of liability Although all provisions w...

Page 3: ...Here you will find an instruction for configuration and for integration of the module Remote Control Interface RCI10 into your network In addition this document holds a user description of the web bro...

Page 4: ...on cabling for Power D Box 18 3 8 3 Mounting and start up of Power D Box 19 4 General ControlPlex Rack electronic circuit protector ESX300 S 21 4 1 Application ESX300 S 21 4 2 Technical data of the P...

Page 5: ...ure of slot for RCI10 or RSI10 35 6 5 2 Picture of an example for network connection 35 6 6 Configuration and start up RCI10 35 7 General ControlPlex Rack E A external alarm interface EAI300 36 7 1 Op...

Page 6: ...s of the product or the system E T A does not accept any liability for problems caused by improper installation or handling by the customer or a third person Symbols You will find the following symbol...

Page 7: ...7...

Page 8: ...its system properties the ControlPlex Rack is the perfect solution for smart protection control and energy measurement for DC supplied minus switching system cabinets Typical applications include Sys...

Page 9: ...lation the system has to be disconnected from the mains A cable connection must only be established if the supply voltage is OFF Danger Possible ignition hazard The device must NOT be used in inflamma...

Page 10: ...n designed for the quick and easy installation into 19 or ETSI racks which is ensured by a rotating mounting flange Depending on the required termination technology front or rear the corresponding Pow...

Page 11: ...als 16 50 mm AWG 5 AWG 1 16 50 mm AWG 5 AWG 1 4 25 mm AWG 11 AWG 3 16 50 mm AWG 5 AWG 1 16 50 mm AWG 5 AWG 1 Tightening torque 6 8 Nm 6 8 Nm 4 4 5 Nm 6 8 Nm 6 8 Nm Loads PDB N CP09A RR A PDB N CP09A R...

Page 12: ...D for load terminal on the front part no X223 189 01 marking frame with labels 0 5U for customised marking of circuit protectors part no X22357501 marking frame with labels 1U with cable gland on the...

Page 13: ...HE fig 4 front view PDB N CP09A FF Ax 1 x 9 slots terminals on the front with high current SUB D connectors fig 5 rear view PDB N CP09A FF Ax 1 x 9 slots with rear cable grip rail 482 6 88 9 fig 6 fro...

Page 14: ...TS 88 9 2HE fig 8 front view PDB N CP18R RR Ax 2 x 9 slots fig 9 front view PDB N CP18R RR Ax 2 x 9 slots 450 171 5 160 14 201 5 271 5 cable grip set optional cable guide supply fig 10 top view PDB N...

Page 15: ...S E T A ESX300 S E T A ESX300 S E T A ESX300 S E T A ESX300 S E T A ESX300 S E T A ESX300 S E T A fig 11 Schematic diagram PDB N CP19A RR Ax 1 x 19 slots with signalling ESX300 S E T A RCI RSI A7 A4...

Page 16: ...tion max 50 mm loads B B loads A A plus 48 V DC B minus 48 V DC A minus 48 V DC B plus 48 V DC A fig 13 version PDB N CP18R RR A pin assignment cable grip removed Pin assignment PDB N CP09A FF Ax Fron...

Page 17: ...60 V max 200 A with supply via two supply terminals internally bridged Max 150 A per supply terminal at 50 mm cable cross section cable cross section max 50 mm per supply line cable cross section max...

Page 18: ...ce and ensure that the vent holes are not blocked Leave enough space between the devices Cable management Ensure installation at a site where the cables can be laid and connected properly Ensure ease...

Page 19: ...oduct connecting cables for power supply and ground not delivered with product connecting cables for load terminals not part of the delivery scope 4 mounting screws M6 x 16mm with plastic sleeve 2 x M...

Page 20: ...ignment Depending on the version tightening torque of supply terminals see table 2 Technical data supply Important Do not yet connect any load lines 9 Switch on the power supply Check correct polarity...

Page 21: ...erface RCI10 see chapter 6 allows failure indication as well as an automatic remote control of the ESX300 S via a controlling computer 4 2 Technical data of ESX300 S Electronic circuit protectors with...

Page 22: ...contact N C optional no error OFF locked flashing slowly OFF open normal operation connected ON OFF open error undervoltage with device in OFF condition 15 V U 37 V locked OFF ON closed error undervol...

Page 23: ...ing ESD protection means Failure to comply can cause damages on the ControlPlex Rack system or the corresponding components Warning Mounting position The ESX300 S sub assembly has to be pushed in vert...

Page 24: ...momentary switch once until it blinks Important The red status LED Fault must be off If this is not the case please go chapter 4 7 ESX300 S trouble shooting and remedy the failure Do not continue wit...

Page 25: ...efore being removed Push the momentary switch On Off until the green LED blinks slowly or disconnect the Power D Box dead voltage both LEDs off 2 When removing the electronic circuit protector the int...

Page 26: ...Directive 98 37 EG and EN 60204 1 Safety of Machinery Note ESX300 S time after short circuit or overcurrent trip After tripping due to a short circuit the circuit protector ESX300 S can only be reset...

Page 27: ...ta logging and extended alarm monitoring by means of replacing the RCI10 sub assembly by RSI10 without a failure of the connected loads 5 2 Technical data of RSI10 Interface card for group alarm signa...

Page 28: ...error overcurrent or short circuit discon nection locked green closed normal operation error undervoltage U 15 V 37 V connected green closed normal operation error overvoltage 72 V U 75 V connected gr...

Page 29: ...protectionTo protect electronic components against electrostatic voltage any work must only be carried out with corresponding ESD protection means Failure to comply can cause damages on the ControlPle...

Page 30: ...d remedy the failure Do not continue with step 6 before the green LED is lighted continuously 6 Connection of an external alarm indication Connect a prepared external alarm indication via the 3 pole a...

Page 31: ...r query can be forwarded to a connected control computer 6 2 Technical data of RCI10 Interface card for measuring data recording automation and remote control of all circuit protectors installed in th...

Page 32: ...ternal failure BUS EL BUS The red LED indicates an EL BUS failure The communication with the circuit protector ESX300 S and the RCI10 is disrupted This problem can be caused by a defective circuit pro...

Page 33: ...I10 IP Reset 6 3 Delivery scope RCI10 The following parts are part of the delivery scope of the RCI10 Remote control interface type RCI10 xxx A with front plate 6 4 Picture of RCI10 fig 21 RCI10 sub a...

Page 34: ...terminal length 2 Important Please ensure that all steps in chapter 3 for starting up the Power D Box and in chapter 4 Start up ESX300 S were carried out correctly 3 Important Please make sure that an...

Page 35: ...nagement system main computer intranet ControlPlex Rack RCI10 ESX300 S EAI300 Fig 23 connection example network 6 6 Configuration and start up RCI10 For configuring the RCI10 sub assembly you need the...

Page 36: ...utput can be used directly for reading the alarm contacts Equally there are two potential free outputs available for activating e g a door lock or for realising an additional group signalling of the E...

Page 37: ...e blinking EAI300 normal duty identified new circuit protector ESX300 relay output configured as group signal 5 seconds blue EAI300 fault condition no control interface RCI10 available red blinking EA...

Page 38: ...EAI300 should always be plugged into the highest slot of the Power D Box e g with Power D Box type PDB N CP19A into slot 19 the following EAI300 into slot 18 etc 4 Installation of the EAI300 sub assem...

Page 39: ...connection example connector X5 alarm output sensor 4 20 mA connector X6 Label LED retaining clip alternative supply external power supply for the inputs and outputs Extern DC 12 V DC 72 V max 100 mA...

Page 40: ...ktrotechnische Apparate GmbH Industriestra e 2 8 90518 ALTDORF GERMANY Tel 49 9187 10 0 Fax 49 9187 10 397 E Mail info e t a de www e t a de Installation manual I_19BGTCP_d_200617 Issue 03 All rights...

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