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ESS 600-1350, Installation & Operation Manual, Page: 4 / 18

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ESS 600-1350 Installation & Operation Manual Download Page 4

Upper & Lower Belt Tracker 

4 

14/06/2021 

INDEX 

 

SECTION 1 

SAFETY 
 

SECTION 2 

INTRODUCTION 
 

SECTION 3 

PREPARATION FOR INSTALLATION 
 

SECTION 4 

INSTALLATION 
 

SECTION 5 

COMMISSIONING 
 

SECTION 6 

OPERATOR TRAINING 

SECTION 7 

ROUTINE MAINTENANCE AND SERVICE 
 

SECTION 8 
 

TROUBLE SHOOTING 

SECTION 9 

INSTALLATION ARRANGEMENT DRAWING 

SECTION 10 

EXPLODED PARTS DRAWING 
 
 

SECTION 11 

FINAL CHECKLIST 

 

Summary of Contents for 600-1350

Page 1: ...Upper Lower Belt Tracker 1 14 06 2021 Upper Lower Belt Tracker 600 1350 Belt Widths Installation Operations Manual...

Page 2: ...t QLD 4740 PO Box 5755 Mackay Mail Centre QLD 4741 07 4952 4600 essmac esseng com au MAITLAND Unit 2 Barton Court 6 Johnson Street Maitland NSW 2320 02 4932 3544 essmai esseng com au PERTH 26 Midas Ro...

Page 3: ...ty by way of consequential loss arising out of defects in the product You are asked to note that ESS offers purchasers a service whereby either a It will install the product and certify the correctnes...

Page 4: ...ECTION 3 PREPARATION FOR INSTALLATION SECTION 4 INSTALLATION SECTION 5 COMMISSIONING SECTION 6 OPERATOR TRAINING SECTION 7 ROUTINE MAINTENANCE AND SERVICE SECTION 8 TROUBLE SHOOTING SECTION 9 INSTALLA...

Page 5: ...should servicing or installation of the Belt tracker be carried out whilst the belt is in operation The conveyor must be shut down and locked out before any person enters or reaches into the conveyor...

Page 6: ...ining idler The upper guide unit is used on the carry side of the belt the lower guide unit is used on the return side A steering roller must be supplied by the client Typically the roller removed fro...

Page 7: ...enable you to a Verify all required equipment is present b Familiarise yourself with the Belt Tracker assembly c Allow you to plan the installation reducing installation time 3 ASSEMBLE THE FOLLOWING...

Page 8: ...n place Step 3 Fit the cross section pivot plate into position using the M12 x 210 lg bolt nyloc nut Tighten the nut check that the cross section pivots freely Step 4 Adjust both the rear cross sectio...

Page 9: ...stance from the guide frame and tighten adjustment screws Step 10 Adjust the guide arms on the upper belt tracker to the belt trough angle Adjust the front cross section to allow the belt to contact a...

Page 10: ...ker Check the Belt Tracker action to ensure it is functioning correctly Allow at least 10 revolutions of the belt If adjustment is required turn off and lock out tag out the energy source to the conve...

Page 11: ...instruction with your conveyor system shut down 3 Give a hands on instruction with your conveyor system running 4 All services must be recorded and given to a person of responsibility 5 Encourage the...

Page 12: ...s will vary considerably from plant to plant Inspection Inspect the condition of the Belt Tracker Check the pivot points and guide rollers for free movement If maintenance is required Step 1 Shut down...

Page 13: ...e Belt tracker will be mounted PROBLEM Groove worn into the guide roller CAUSE SOLUTION Guide roller bearing may be seizing Replace guide rollers Torque arm Front or Reat pivot points may be seizing C...

Page 14: ...Revision C 14 SECTION 9 INSTALLATION DRAWINGS...

Page 15: ...Upper Lower Belt Tracker 15 14 06 2021...

Page 16: ...Upper Lower Belt Tracker 16 14 06 2021...

Page 17: ...Upper Lower Belt Tracker 17 14 06 2021 SECTION 10 EXPLODED PARTS DRAWINGS...

Page 18: ...__________________________ 3 Was work carried out as per procedure and JSA Yes No If No WHY________________________________________________________________________________ ____________________________...

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