ESS 600-1350 Installation & Operation Manual Download Page 3

Upper & Lower Belt Tracker 

14/06/2021 

WARRANTY NOTE 
 

 

ESS WARRANTS

 the 

Upper 

Lower

 

Belt Tracker 600-1350 Belt Widths

 to be free of 

defects both in materials and workmanship for a period of 12 months from the date of 
despatch of the product from the 

ESS 

factory.  The warranty given by 

ESS

 in this regard 

will extend only to replacing or repairing product shown to be defective.   
 
The warranty also is subject to the following restrictions: 
 
(a)  Installation of the product contrary to the instructions contained in the supplied 

manual will void such warranty absolutely; 

 
(b)  The warranty will not extend to any liability for injuries incurred and which result from 

the use of the product contrary to the instructions in the manual; 

 
(c)  Save as prescribed by law, 

ESS

 will not be liable for any damage sustained by a 

purchaser or a third party by way of consequential loss arising out of defects in the 
product. 

 
You are asked to note that 

ESS

 offers purchasers a service whereby either: 

 
(a)  It will install the product and certify the correctness of such installation, or  
 
(b)  Certify the correctness or otherwise of the installation of the product by third parties. 
 
This certification service is designed to ensure that you obtain the full benefit of the 

ESS 

warranty hereby provided.  If you would like to take advantage of the installation 
certification service provided, please contact 

ESS

 regarding the service. 

 
Refer to the Final Checklist at the back of this manual. 
 
Visit the 

ESS

 website 

www.esseng.com.au

 to register your product warranty. 

 
THE CONTENTS OF THIS MANUAL ARE COPYRIGHT TO: 
 

ESS ENGINEERING SERVICES AND SUPPLIES PTY LTD 
ALL RIGHTS RESERVED 
 

Information contained herein is for use in the operation of the 

Upper 

Lower

 

Belt 

Tracker 600-1350 Belt Widths

, purchased from 

ESS

 and cannot be passed on to any 

other party without express permission, in writing, from 

ESS

.  

 

Summary of Contents for 600-1350

Page 1: ...Upper Lower Belt Tracker 1 14 06 2021 Upper Lower Belt Tracker 600 1350 Belt Widths Installation Operations Manual...

Page 2: ...t QLD 4740 PO Box 5755 Mackay Mail Centre QLD 4741 07 4952 4600 essmac esseng com au MAITLAND Unit 2 Barton Court 6 Johnson Street Maitland NSW 2320 02 4932 3544 essmai esseng com au PERTH 26 Midas Ro...

Page 3: ...ty by way of consequential loss arising out of defects in the product You are asked to note that ESS offers purchasers a service whereby either a It will install the product and certify the correctnes...

Page 4: ...ECTION 3 PREPARATION FOR INSTALLATION SECTION 4 INSTALLATION SECTION 5 COMMISSIONING SECTION 6 OPERATOR TRAINING SECTION 7 ROUTINE MAINTENANCE AND SERVICE SECTION 8 TROUBLE SHOOTING SECTION 9 INSTALLA...

Page 5: ...should servicing or installation of the Belt tracker be carried out whilst the belt is in operation The conveyor must be shut down and locked out before any person enters or reaches into the conveyor...

Page 6: ...ining idler The upper guide unit is used on the carry side of the belt the lower guide unit is used on the return side A steering roller must be supplied by the client Typically the roller removed fro...

Page 7: ...enable you to a Verify all required equipment is present b Familiarise yourself with the Belt Tracker assembly c Allow you to plan the installation reducing installation time 3 ASSEMBLE THE FOLLOWING...

Page 8: ...n place Step 3 Fit the cross section pivot plate into position using the M12 x 210 lg bolt nyloc nut Tighten the nut check that the cross section pivots freely Step 4 Adjust both the rear cross sectio...

Page 9: ...stance from the guide frame and tighten adjustment screws Step 10 Adjust the guide arms on the upper belt tracker to the belt trough angle Adjust the front cross section to allow the belt to contact a...

Page 10: ...ker Check the Belt Tracker action to ensure it is functioning correctly Allow at least 10 revolutions of the belt If adjustment is required turn off and lock out tag out the energy source to the conve...

Page 11: ...instruction with your conveyor system shut down 3 Give a hands on instruction with your conveyor system running 4 All services must be recorded and given to a person of responsibility 5 Encourage the...

Page 12: ...s will vary considerably from plant to plant Inspection Inspect the condition of the Belt Tracker Check the pivot points and guide rollers for free movement If maintenance is required Step 1 Shut down...

Page 13: ...e Belt tracker will be mounted PROBLEM Groove worn into the guide roller CAUSE SOLUTION Guide roller bearing may be seizing Replace guide rollers Torque arm Front or Reat pivot points may be seizing C...

Page 14: ...Revision C 14 SECTION 9 INSTALLATION DRAWINGS...

Page 15: ...Upper Lower Belt Tracker 15 14 06 2021...

Page 16: ...Upper Lower Belt Tracker 16 14 06 2021...

Page 17: ...Upper Lower Belt Tracker 17 14 06 2021 SECTION 10 EXPLODED PARTS DRAWINGS...

Page 18: ...__________________________ 3 Was work carried out as per procedure and JSA Yes No If No WHY________________________________________________________________________________ ____________________________...

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