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ESS 600-1350, Installation & Operation Manual, Page: 2 / 18

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ESS 600-1350 Installation & Operation Manual Download Page 2

Upper & Lower Belt Tracker 

2 

14/06/2021 

National Office Details 

 
 

Location 

Address 

Phone & Email 

CURRUMBIN 

11 

– 13 Traders Way 

PO Box 121 
Currumbin QLD 4223 

 

(07) 5589 2000 

[email protected]

 

GLADSTONE 

Unit 2/34 Chapple Street 
PO Box 1475 
Gladstone QLD 4680 

 

(07) 4972 3759 

[email protected]  

KALGOORLIE 

Unit A 255 Dugan St  
Kalgoorlie WA 6430 
PO Box 10471 
Kalgoorlie WA 6433 

(08) 9021 7991 

[email protected]

 

KARRATHA 

 
26 Midas Road 
Malaga WA 6090 

 

(08) 9248 4111 

[email protected]  

MACKAY 

1 Progress Street 
Paget, QLD 4740 
PO Box 5755 
Mackay Mail Centre QLD 4741 

(07) 4952 4600 

ess[email protected]

 

MAITLAND 

Unit 2 Barton Court 
6 Johnson Street 
Maitland NSW 2320 

(02) 4932 3544 

[email protected]

 

PERTH 

 
26 Midas Road 
Malaga WA 6090 

 

(08) 9248 4111 

[email protected]

 

TOWNSVILLE 

Unit 4 / 585 Ingham Rd 
Mt St John 
Townsville  QLD  4818 

(07) 4952 4600 

[email protected] 

SOUTH AUSTRALIA 

 
38 Montpelier Terrace 
Port Elliot SA 5212  

 

0408 948 175 

[email protected] 

VICTORIA 

Unit 4 / 238 Governor Road 
Braeside VIC 3195 

 

(03) 9587 3979 

[email protected]

 

WOLLONGONG 

Unit 1 / 20 Doyle Avenue 
PO Box 343 
Unanderra NSW 2526 

 

(02) 4272 4422 

[email protected]

 

 

TOLL FREE 1800 074 446 FROM ANYWHERE IN AUSTRALIA 

VSS TOLL FREE 1800 300 877 

Summary of Contents for 600-1350

Page 1: ...Upper Lower Belt Tracker 1 14 06 2021 Upper Lower Belt Tracker 600 1350 Belt Widths Installation Operations Manual...

Page 2: ...t QLD 4740 PO Box 5755 Mackay Mail Centre QLD 4741 07 4952 4600 essmac esseng com au MAITLAND Unit 2 Barton Court 6 Johnson Street Maitland NSW 2320 02 4932 3544 essmai esseng com au PERTH 26 Midas Ro...

Page 3: ...ty by way of consequential loss arising out of defects in the product You are asked to note that ESS offers purchasers a service whereby either a It will install the product and certify the correctnes...

Page 4: ...ECTION 3 PREPARATION FOR INSTALLATION SECTION 4 INSTALLATION SECTION 5 COMMISSIONING SECTION 6 OPERATOR TRAINING SECTION 7 ROUTINE MAINTENANCE AND SERVICE SECTION 8 TROUBLE SHOOTING SECTION 9 INSTALLA...

Page 5: ...should servicing or installation of the Belt tracker be carried out whilst the belt is in operation The conveyor must be shut down and locked out before any person enters or reaches into the conveyor...

Page 6: ...ining idler The upper guide unit is used on the carry side of the belt the lower guide unit is used on the return side A steering roller must be supplied by the client Typically the roller removed fro...

Page 7: ...enable you to a Verify all required equipment is present b Familiarise yourself with the Belt Tracker assembly c Allow you to plan the installation reducing installation time 3 ASSEMBLE THE FOLLOWING...

Page 8: ...n place Step 3 Fit the cross section pivot plate into position using the M12 x 210 lg bolt nyloc nut Tighten the nut check that the cross section pivots freely Step 4 Adjust both the rear cross sectio...

Page 9: ...stance from the guide frame and tighten adjustment screws Step 10 Adjust the guide arms on the upper belt tracker to the belt trough angle Adjust the front cross section to allow the belt to contact a...

Page 10: ...ker Check the Belt Tracker action to ensure it is functioning correctly Allow at least 10 revolutions of the belt If adjustment is required turn off and lock out tag out the energy source to the conve...

Page 11: ...instruction with your conveyor system shut down 3 Give a hands on instruction with your conveyor system running 4 All services must be recorded and given to a person of responsibility 5 Encourage the...

Page 12: ...s will vary considerably from plant to plant Inspection Inspect the condition of the Belt Tracker Check the pivot points and guide rollers for free movement If maintenance is required Step 1 Shut down...

Page 13: ...e Belt tracker will be mounted PROBLEM Groove worn into the guide roller CAUSE SOLUTION Guide roller bearing may be seizing Replace guide rollers Torque arm Front or Reat pivot points may be seizing C...

Page 14: ...Revision C 14 SECTION 9 INSTALLATION DRAWINGS...

Page 15: ...Upper Lower Belt Tracker 15 14 06 2021...

Page 16: ...Upper Lower Belt Tracker 16 14 06 2021...

Page 17: ...Upper Lower Belt Tracker 17 14 06 2021 SECTION 10 EXPLODED PARTS DRAWINGS...

Page 18: ...__________________________ 3 Was work carried out as per procedure and JSA Yes No If No WHY________________________________________________________________________________ ____________________________...

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