ESAB SCT-4200 Series Instructions Manual Download Page 2

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Be sURe ThIs INfORmATION ReAChes The OpeRATOR.

YOU CAN GeT exTRA COpIes ThROUGh YOUR sUpplIeR.

sAVe These INsTRUCTIONs!

ImpORTANT sAfeGUARDs

When using Oxy-Fuel Gas Torches, basic safety precautions should always be followed:

a.  Never use Acetylene gas at a pressure over 15 psig.

b.  Never use damaged equipment.

c.  Never use oil or grease on or around Oxygen equipment.

d.  Never use Oxygen or fuel gas to blow dirt or dust off clothing or equipment.

e.  Never light a torch with matches or a lighter.  Always use a striker.

f.  Always wear the proper welding goggles, gloves and clothing when operating Oxy-Acetylene equipment.  

Pants should not have cuffs.

g.  Do not carry lighters, matches or other flammable objects in pockets when welding or cutting.

h.  Always be aware of others around you when using a torch.

i.  Be careful not to let welding hoses come into contact with torch flame or sparks from cutting.

j.  SAVE THESE INSTRUCTIONS.

This equipment will perform in conformity with the description thereof contained in this manual and accompa-

nying labels and/or inserts when installed, operated, maintained and repaired in accordance with the instruc-

tions provided.  This equipment must be checked periodically.  Malfunctioning or poorly maintained equipment 

should not be used.  Parts that are broken, missing, worn, distorted or contaminated should be replaced imme-

diately.  Should such repair or replacement become necessary, the manufacturer recommends that a telephone 

or written request for service advice be made to the Authorized Distributor from whom it was purchased.

This equipment or any of its parts should not be altered without the prior written approval of the manufacturer.  

The user of this equipment shall have the sole responsibility for any malfunction which results from improper 

use, faulty maintenance, damage, improper repair or alteration by anyone other than the manufacturer or a ser-

vice facility designated by the manufacturer.

These INsTRUCTIONs are for experienced operators.  If you are not fully familiar with the principles 

of operation and safe practices for gas welding and cutting equipment, we urge you to read our 

booklet, “precautions and safe practices for Gas Welding, Cutting, and heating,” form f-2035.  Do 

NOT permit untrained persons to install, operate, or maintain this equipment.  Do NOT attempt to 

install or operate this equipment until you have read and fully understand these instructions.  If 

you do not fully understand these instructions, contact your supplier for further information.  Be 

sure to read the safety precautions  before installing or operating this equipment.

CAUTION

UseR RespONsIBIlITY

ReAD AND UNDeRsTAND INsTRUCTION mANUAl BefORe INsTAllING 

OR OpeRATING.  pROTeCT YOURself AND OTheRs!

Summary of Contents for SCT-4200 Series

Page 1: ...l gas is supplied from a station outlet without a regulator merely open the station valve If fuel gas is being supplied through a station or cylinder regulator open the fuel gas valve on the torch tur...

Page 2: ...sed Parts that are broken missing worn distorted or contaminated should be replaced imme diately Should such repair or replacement become necessary the manufacturer recommends that a telephone or writ...

Page 3: ...perating this is an indication that ventilation is not adequate Stop work at once and take necessary steps to improve venti lation in the work area Do not continue to operate if physical discomfort pe...

Page 4: ...4...

Page 5: ...essary and relight the torch If flashback recurs send the torch to your distributor or to ESAB Remanufacturing Center 411 S Ebenezer Road Florence SC 29501 for repair TESTING FOR LEAKS Every cutting o...

Page 6: ...se with Propylene or MAPP 4217 Series Fuel Gas Two Piece Cutting Nozzles If using LPNG injector 19417 in torch it will operate with natural pressure less than 1 2 psig Use soft bristled brush 750F99 t...

Page 7: ...ses are required 3 8 in hoses are recommended Nozzle Size Part No Gas Pressure psig Oxygen Acetylene Gas Consumption cu ft3 hr Oxygen Acetylene Groove Dimensions in approx Width Depth Cleaning Tool Pr...

Page 8: ...pletely remove cutting valve lever and then unscrew the valve assembly 08M05 You may either re place the entire valve assembly or disassemble the valve assembly to replace valve stem 19216 seat 19215...

Page 9: ...4200 BOTTOM FRONT LEVER PARTS INFORMATION SCT 4200 750 P N 0558011670 SCT 4200 900 P N 0558011669 PIN 62350048 TRIGGER 17140 NUT 802 OXY VALVE 0558010896 CUT VALVE ASSEMBLY 08M05 F G VALVE 0558010895...

Page 10: ...10 NOTES...

Page 11: ...laestaci n Sielgascombustiblesesuministra a trav s de una estaci n o regulador de cilindro abra la v lvula del gas combustible en el soplete gire el tornillo de ajuste de presi n en el regulador hasta...

Page 12: ...enimiento adecuado Se deber n sustituir inmediatamente las piezas rotas faltantes desgastadas deformadas o contaminadas En caso de que dicha reparaci n o sustituci n sean necesarias el fabricante reco...

Page 13: ...nt nea en ojos nariz o garganta mientras est trabajando esto indica que la ventilaci n no es adecuada Detenga inmediatamente el trabajo y tome los pasos necesarios para mejorar la ventilaci n en el re...

Page 14: ...14...

Page 15: ...s si es necesario y vuelva a encender el soplete Si el retorno de la llama se repite env e el soplete a su distribuidor o al centro de refabricaci n ESAB 411 S Ebenezer Road Florence SC 29501 para rep...

Page 16: ...rficie la pureza del ox geno etc siempre repercutir n sobre los resultados finales Boquillas de corte de una pieza de gas combustible serie 4216 NOTA Dise adas principalmente para utilizar con propile...

Page 17: ...so general de acetileno serie 4202 Boquilla Presi n de gas psig Consumo de gas pies3 hora Tama o N de parte Ox geno Ox geno Precalen tamiento Corte Acetileno Acetileno Dimensiones de la ranura pulgada...

Page 18: ...a no se cierra por completo env e el soplete a una estaci n de reparaci n para el reasentamiento del cuerpo Despu s de instalar un nuevo conjunto de la v lvula reguladora ajuste la tuerca de empaque h...

Page 19: ...FERIOR DEL GATILLO INFORMACI N SOBRE LAS PIEZAS SCT 4200 900 P N 0558011667 SCT 4200 750 P N 0558011668 PIN 62350048 PALANCA 1069 SCT 4200 DELANTERO INFERIOR PALANCA INFORMACI N SOBRE LAS PIEZAS SCT 4...

Page 20: ...20 NOTAS...

Page 21: ...est fourni par une sortie de station sans r gulateur ouvrir l g rement la vanne de station Si le gaz combustible est fourni par une station ou un r gulateur ouvrir la vanne du gaz combustible sur le c...

Page 22: ...ui fonctionne mal ou mal entretenu ne doit jamais tre utilis Remplacez imm diatement les pi ces bris es manquantes us es d form es ou contamin es S il devient n cessaire de r parer ou de remplacer la...

Page 23: ...nez ou de la gorge durant l exploitation cela indique que la ventilation est inad quate Arr tez imm diatement le travail et prenez les dispositions n cessaires pour am liorer la ventilation de la zone...

Page 24: ...24...

Page 25: ...e chalumeau Si un autre retour de flamme se produit envoyer le chalumeau votre distributeur ou l adresse suivante ESAB Remanufacturing Center 411 S Ebenezer Road Florence SC 29501 U S A pour le faire...

Page 26: ...ndard Le type et la qualit de l acier l tat de la surface la puret de l oxyg ne etc ont une incidence sur les r sultats Buses de coupe monopi ce de la s rie 4216 REMARQUE Con ues essentiellement pour...

Page 27: ...es tuyaux plus longs sont requis utiliser des tuyaux de 3 8 po Buse Taille R f rence Pression du gaz psig Oxyg ne Ac tyl ne Consommation de gaz cu pi3 h Oxyg ne Ac tyl ne Dimensions rainures po approx...

Page 28: ...e Si la vanne ne se ferme pas compl tement envoyer le chalumeau un centre de r paration Apr s avoir install un nouveau d limiteur de d bit resserrer l crou de la garniture jusqu ce que la vanne puisse...

Page 29: ...IER INFORMATIONS SUR LES PI CES SCT 4200 750 R f 0558011670 SCT 4200 900 R f 0558011669 GOUPILLE 62350048 TRIGGER 17140 CROU 802 VANNE OXY 0558010896 VANNE DE COUPE 08M05 VANNE GAZ COMB 0558010895 CON...

Page 30: ...30...

Page 31: ...31 NOTES...

Page 32: ...46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 North and South America ARGENTINA CONARCO Buenos Aires Tel 54 11 4 753 4039 Fax 54 11 4 753 6313 BRAZIL ESAB S A Conta...

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