3
SECTION NO.
PAGE NO.
SECTION 1.0 - SAFETY PRECAUTIONS ......................................................................................................................................... 3
SECTION 2.0 - INTRODUCTION ....................................................................................................................................................... 9
SECTION 3.0 - INSTALLATION ...................................................................................................................................................... 13
3.1
LOCATION .......................................................................................................................................................... 13
3.2
ELECTRICAL INPUT CONNECTIONS ............................................................................................................. 13
3.2.1
INPUT ELECTRICAL REQUIREMENTS ........................................................................................................... 13
3.2.2
INPUT PLUG ...................................................................................................................................................... 13
3.3
SECONDARY OUTPUT CONNECTIONS ......................................................................................................... 13
3.4
WIRE FEEDER MECHANISM ........................................................................................................................... 13
3.4.1
DRIVE ROLLS .................................................................................................................................................... 13
3.4.2
WELD WIRE SPOOL INSTALLATION .............................................................................................................. 13
3.4.3
THREADING THE WELDING WIRE ................................................................................................................. 14
3.4.4
SPOOL BRAKE DRAG ADJUSTMENT ............................................................................................................. 14
3.5
CONNECTION OF SHIELDING GAS SUPPLY ................................................................................................ 14
3.5.1
R-33-FM-580 REGULATOR (OPTIONAL) ........................................................................................................ 14
3.5.2
TO REGULATE FLOW ....................................................................................................................................... 15
SECTION 4.0 - OPERATION ............................................................................................................................................................ 16
4.1
STANDARD CONTROLS ................................................................................................................................... 16
4.1.1
POWER ON/OFF SWITCH ................................................................................................................................ 16
4.2.2
TEMP LAMP ....................................................................................................................................................... 16
4.1.3
PROCESS SELECTOR SWITCH ...................................................................................................................... 16
4.1.4
SECONDARY WELDING CONNECTIONS ....................................................................................................... 16
4.1.5
WIRE FEED SPEED CONTROL ....................................................................................................................... 16
4.1.5
VOLTAGE CONTROL ........................................................................................................................................ 16
4.1.7
CURRENT CONTROL ....................................................................................................................................... 16
4.1.8
HOT START ....................................................................................................................................................... 16
4.2
OPERATING PROCEDURES ............................................................................................................................ 18
4.2.1
MIG WELDING SET-UP ..................................................................................................................................... 18
4.2.2
TIG WELDING SET-UP ..................................................................................................................................... 19
4.2.3
STICK WELDING SET-UP ................................................................................................................................. 20
SECTION 5.0 - MAINTENANCE ...................................................................................................................................................... 21
5.1
MAINTENANCE AND SERVICE ....................................................................................................................... 21
5.2
INSPECTION AND SERVICE ............................................................................................................................ 21
5.2.1
POWER SOURCE .............................................................................................................................................. 21
5.2.1.1 RECTIFIERS AND TRANSISTORS .................................................................................................................. 21
5.2.1.2 FAN MOTOR ...................................................................................................................................................... 21
5.2.1.3 TRANSFORMER ................................................................................................................................................ 21
5.2.1.4 OVER-TEMPERATURE PROTECTION ............................................................................................................ 21
5.2.2
WIRE FEEDER ................................................................................................................................................... 21
SECTION 6.0 - REPLACEMENT PARTS ........................................................................................................................................ 23
6.1
REPLACEMENT PARTS ................................................................................................................................... 23
6.2
GENERAL ........................................................................................................................................................... 23
6.3
ORDERING ......................................................................................................................................................... 23
Table of Contents
Summary of Contents for MultiMaster 160
Page 1: ...MultiMaster 160 Mig Tig Stick Welding Package F15 678 D 07 2005 Instruction Manual...
Page 4: ...4 Table of Contents...
Page 24: ...24 12 11 10 14 6 5 16 3 7 4 15 8 13 18 17 19 20 Feed Motor SECTION 6 REPLACEMENT PARTS...
Page 26: ...26 Multimaster 160 Bottom Plate 61 62 63 68 64 67 66 65 SECTION 6 REPLACEMENT PARTS...
Page 28: ...28 Notes...
Page 29: ...29 Notes...
Page 30: ...30 Notes...
