ESAB Migmaster 275, Instruction Manual

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taBle of content
sectIon no. .......................................................................................................................................................page no.
sectIon 1 - safetY precautIons ...............................................................................................................................5
sectIon 2 - IntroDuctIon ..........................................................................................................................................17
2.1 GENERAL ........................................................................................................................................................................................................17
2.2 RECEIVING-HANDLING ..............................................................................................................................................................................17
2.3 DESCRIPTION, Available Packages/Contents ....................................................................................................................................17
2.4 OPTIONAL ACCESSORIES .........................................................................................................................................................................18
2.5 MIGMASTER 275 / GUNMASTER 250 WEAR PARTS .........................................................................................................................19
sectIon 3 - InstallatIon ............................................................................................................................................21
3.1 LOCATION ......................................................................................................................................................................................................21
3.2 ELECTRICAL INPUT CONNECTIONS ......................................................................................................................................................21
3.3 SECONDARY OUTPUT CONNECTIONS .................................................................................................................................................24
3.4 TORCH CONNECTIONS ..............................................................................................................................................................................25
3.5 WIRE FEEDER MECHANISM ......................................................................................................................................................................25
3.6 CONNECTION OF THE SHIELD GAS .......................................................................................................................................................26
3.7 WELDING CABLE CONNECTIONS ..........................................................................................................................................................26
3.8 INSTALLING OPTIONAL BURN BACK MODULE .................................................................................................................................27
3.9 INSTALLING OPTIONAL DIGITAL METER .............................................................................................................................................27
sectIon 4 - operatIon .................................................................................................................................................29
4.1 CONTROLS .....................................................................................................................................................................................................29
4.2 PROCESS SETUP ...........................................................................................................................................................................................31
4.3 OPERATING SAFETY PROCEDURES .......................................................................................................................................................32
sectIon 5 - serVIce ......................................................................................................................................................37
5.1 MAINTENANCE .............................................................................................................................................................................................37
5.2 INSPECTION AND SERVICE.......................................................................................................................................................................37
5.3 TROUBLESHOOTING ..................................................................................................................................................................................38
sectIon 6 - replaceMent parts ................................................................................................................................43
6.1 GENERAL ........................................................................................................................................................................................................43
6.2 ORDERING .....................................................................................................................................................................................................43