ESAB EMP 215ic, Service Manual

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ESAB EMS215C/EMP215C
2-4 INSTALLATION Manual 0463 413 001
Dimensions L×W×H
23.0” (548 mm) × 9.0”
(229 mm) × 16.0” (406 mm)
23.0” (548 mm) × 9.0”
(229 mm) × 16.0” (406 mm)
Weight 40 lbs (18.2 kg) 40 lbs (18.2 kg)
Operating temperature -14 to +104 °F (-10 to +40 °C) -14 to +104 °F (-10 to +40 °C)
Enclosure class IP23S IP23S
Application classification
EMS 215ic
Voltage 230 V, 1 ~ 50/60 Hz 120 V, 1 ~ 50/60 Hz
Primary current
Imax. GMAW - MIG 30 A (27.6 A @ 25% duty cycle
20 A Breaker: 28.6 A
15 A Breaker: 20.3 A
Imax. SMAW - Stick 25 A 15 A Breaker: 20.8 A
Ieff. GMAW - MIG 14A
20 A Breaker: 18 A
15 A Breaker: 14.6 A
Ieff. SMAW - Stick 13 A 15 A Breaker: 14.7 A
Permissible load at GMAW - MIG
100% duty cycle 110 A / 19.5 V
20 A Breaker: 90 A / 18.5 V
15 A Breaker: 75 A / 17.75 V
60% duty cycle 125 A / 20.25 V
20 A Breaker: 110 A / 19.5 V
15 A Breaker: 90 A / 18.5 V
40% duty cycle 150 A / 21.5 V 15 A Breaker: 100 A / 19 V
25% duty cycle 205 A / 24.25 V -
20% duty cycle - 20 A Breaker: 130 A / 20.5 V
Setting range (DC) 15 A / 14.75 V - 220 A / 26 V 15 A / 14.75 V - 130 A / 21 V
Permissible load at SMAW - Stick
100% duty cycle 100 A / 24 V 65 A / 22.6 V
60% duty cycle 125 A / 25 V 80 A / 23.2 V
40% duty C 85 A / 23.4 V
25% duty cycle 180 A / 27.2 V -
Setting range (DC) 16 A / 20.6 V - 180 A / 27.2 V 16 A / 20.6 V - 130 A / 25.2 V
Open circuit voltage (OCV)
VRD Deactivated 68 V 68 V
VRD Activated 35V 35V
Efficiency 86% 84%
Power factor 0.98 0.99
Wire feed speed 80-475 inch/min
(2-12.1 m/min)
80-475 inch/min
(2-12.1 m/min)
Wire diameter
Mild steel solid wire .023” (0.6 mm) - .035” (0.9 mm) .023” (0.6 mm) - .035” (0.9 mm)
Stainless steel solid wire .030” (0.8 mm) - .035” (0.9 mm) .030” (0.8 mm) - .035” (0.9 mm)
Flux cored wire .030” (0.8 mm) - .045”
(1.1 mm)
.030” (0.8 mm) - .045”
(1.1 mm)
Aluminium .030” (0.8 mm) - 3/64"
(1.2 mm)
.030” (0.8 mm) - 3/64"
(1.2 mm)
Wire Spool size Ø 4”- 8” (100-200 mm) Ø 4”- 8” (100-200 mm)
Dimensions l×w×h 23.0” (548 mm) × 9.0”
(229 mm) × 16.0” (406 mm)
l×w×h 23.0” (548 mm) × 9.0”
(229 mm) × 16.0” (406 mm)
Weight 40 lbs (18.2 kg) 40 lbs (18.2 kg)
Operating temperature -14 to +104 °F (-10 to +40 °C) -14 to +104 °F (-10 to +40 °C)
Enclosure class IP23S IP23S
Application classification