ESAB Aristo 1000 AC/DC SAW Instruction Manual Download Page 16

© ESAB AB 2012

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7

FAULT-TRACING

Try these recommended checks and inspections before sending for an authorized
service technician.

Type of fault

Corrective action

No arc.

S

Check that the mains voltage is switched on.

S

Check that the welding and return cables are correctly
connected.

S

Check that the correct current value is set.

S

Check the mains power supply fuses.

The welding current is
interrupted during welding.

S

Check whether the thermal cut-outs have tripped (a fault
code appears on the control module's panel).

S

Check the mains power supply fuses.

The thermal cut-out trips
frequently.

S

Check to see whether the dust filter is clogged.

S

Make sure that you are not exceeding the rated data for the
welding power source (i.e. that the unit is not being
overloaded).

S

Check that the welding power source is not clogged with dirt.

S

Check the ambient temperature.

Poor welding performance.

S

Check that the welding current supply and return cables are
correctly connected.

S

Check that the correct current value is set.

S

Check that the correct filler material (wire and powder) is
used.

8

ORDERING SPARE PARTS

Repair and electrical work should be performed by an authorised ESAB service
technician. Use only ESAB original spare and wear parts.

Aristo 1000 is designed and tested in accordance with the international and European
standards  IEC-/EN 60974-1 and  IEC-/EN 60974-10. It is the obligation of the service
unit which has carried out the service or repair work to make sure that the product still
conforms to the said standard.

Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.

GB

Summary of Contents for Aristo 1000 AC/DC SAW

Page 1: ...GB Valid for serial no 145 xxx xxxx 221 xxx xxxx 0462 985 001 GB 20120605 Aristo 1000 AC DC SAW Instruction manual...

Page 2: ...2...

Page 3: ...4 4 Cable routing 10 4 5 Mains power supply 11 5 OPERATION 12 5 1 Connections and control devices 12 5 2 Connection of welding and return cable 13 5 3 Key to symbols 13 5 4 Overheating protection 13...

Page 4: ...ar with S its operation S location of emergency stops S its function S relevant safety precautions S welding 2 The operator must ensure that S no unauthorized person is stationed within the working ar...

Page 5: ...our eyes and body Use the correct welding screen and filter lens and wear protective clothing S Protect bystanders with suitable screens or curtains FIRE HAZARD S Sparks spatter can cause fire Make su...

Page 6: ...those who want to optimise their welding process The welding power source is used together with control unit PEK and the welding process parameters are regulated via it The power source is part of ES...

Page 7: ...r on the network in accordance with IEC 61000 3 12 4 INSTALLATION The installation must be carried out by a professional The power source must be calibrated by a professional CAUTION Installation shal...

Page 8: ...arly if the ground is uneven or sloping Position the welding power source so that its cooling air inlets and outlets are not obstructed with a distance of at least 250 mm all the way around When insta...

Page 9: ...elding equipment 1 Welding head 5 Return cable 9 Measurement cable speed 2 Control unit 6 Measurement cable workpiece 10 Motor cable 3 Control cable 7 Workpiece 11 Measurement cable welding voltage 4...

Page 10: ...ESAB AB 2012 10 bb01de 4 4 Cable routing 3 Control cable 5 Return cable 6 Measurement cable workpiece 8 Welding cable For more information regarding cable routing see page 17 and onwards GB...

Page 11: ...o the correct mains voltage and that it is protected by the correct fuse rating A protective earth connection must be made in accordance with regulations Rating plate with supply connection data Recom...

Page 12: ...se 3 Push button white ON 9 Connection red for measurement cable welding head 4 Push button black OFF 10 Connection for return cable 5 Connection for control unit PEK 11 Connection for welding current...

Page 13: ...power source Fault indication 5 4 Overheating protection The welding power source has overheating protection that operates if the temperature becomes too high When this occurs the welding current is...

Page 14: ...s any work to rectify any faults in the product during the guarantee period 6 1 Welding power source Check regularly that the welding power source is not clogged with dirt How often and which cleaning...

Page 15: ...e 2 Blow the filter clean with compressed air reduced pressure 3 Reinstall the filter Ensure that the filter with the finest mesh is placed towards the grille Replacing and cleaning the air filter 1 R...

Page 16: ...ing power source i e that the unit is not being overloaded S Check that the welding power source is not clogged with dirt S Check the ambient temperature Poor welding performance S Check that the weld...

Page 17: ...ESAB AB 2012 17 bb01cable...

Page 18: ...ESAB AB 2012 18 bb01cable...

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Page 21: ...ESAB AB 2012 Cleaning 21 bb01clean...

Page 22: ...ESAB AB 2012 Diagram 22 bb01e...

Page 23: ...ESAB AB 2012 Assembly instructions 23 bb01as...

Page 24: ...ESAB AB 2012 Connection instruction 24 bb01c...

Page 25: ...ding power source Aristo 1000 AC DC SAW 0740 800 205 Service manual Aristo 1000 AC DC SAW 0459 839 050 Spare parts list Aristo 1000 AC DC SAW 0740 801 030 Installation manual For tandem and parallel c...

Page 26: ...Aristo 1000 AC DC SAW ESAB AB 2012 Spare parts list 26 bb01s Qty Ordering no Denomination 3 0458 398 003 Filter 1 0441 828 003 Airfilter...

Page 27: ...B 2012 Accessories 27 bb01a Control unit PEK 0460 504 880 Joint tracking unit GMH 0460 503 881 Control unit for motorised slides PAV 0460 502 881 Welding automat A6 Mastertrac 0461 235 880 Welding hea...

Page 28: ...Aristo 1000 AC DC SAW ESAB AB 2012 28 bb01a Flux recovery unit 0148 140 880 For more information regarding components for the A2 A6 system see separate brochures...

Page 29: ...29 notes NOTES...

Page 30: ...30 notes NOTES...

Page 31: ...31 notes NOTES...

Page 32: ...34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Di...

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