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 4

FUMES AND GASES -- Fumes and
gases, can cause discomfort or
harm, particularly in confined
spaces. Do not breathe fumes and
gases. Shielding gases can
causeasphyxiation. Therefore:

1. Always provide adequate ventilation in the work area by

natural or mechanical means. Do not weld, cut, or gouge
on materials such as galvanized steel, stainless steel,
copper, zinc, lead, beryllium, or cadmium unless positive
mechanical ventilation is provided. Do not breathe fumes
from these materials.

2. Do not operate near de-greasing and spraying opera-

tions. The heat or arc rays can react with chlorinated
hydrocarbon  vapors to form phosgene, a highly toxic
gas, and other irritant gases.

3. If you develop momentary eye, nose, or throat irritation

while operating, this is an indication that ventilation is not
adequate. Stop work and take necessary steps to im-
prove ventilation in the work area. Do not continue to
operate if physical discomfort persists.

4. Refer to ANSI/ASC Standard Z49.1 (see listing below)

for specific ventilation recommendations.

5. WARNING: This product, when used for welding or

cutting, produces fumes or gases which
contain chemicals known to the State of
California to cause birth defects  and, in
some cases, cancer. (California Health &

Safety Code 

§

25249.5 et seq.)

CYLINDER HANDLING -- Cylinders,
if mishandled, can rupture and vio-
lently release gas. Sudden rupture of
cylinder, valve, or relief device can
injure or kill. Therefore:

1. Use the proper gas for the process and use the proper

pressure reducing regulator designed to operate from
the compressed gas cylinder. Do not use adaptors.
Maintain hoses and fittings in good condition. Follow
manufacturer's operating instructions for mounting regu-
lator to a compressed gas cylinder.

2. Always secure cylinders in an upright position by chain

or strap to suitable hand trucks, undercarriages, benches,
walls, post, or racks. Never secure cylinders to work
tables or fixtures where they may become part of an
electrical circuit.

3. When not in use, keep cylinder valves closed. Have

valve protection cap in place if regulator is not con-
nected. Secure and move cylinders by using suitable
hand trucks. Avoid rough handling of cylinders.

4. Locate cylinders away from heat, sparks, and flames.

Never strike an arc on a cylinder.

5. For additional information, refer to CGA Standard P-1,

"Precautions for Safe Handling of Compressed Gases in
Cylinders", which is available from Compressed Gas
Association, 1235 Jefferson Davis Highway, Arlington,
VA 22202.

EQUIPMENT MAINTENANCE -- Faulty or
improperly maintained equipment can
cause injury or death. Therefore:

1. Always have qualified personnel perform the installa-

tion, troubleshooting, and maintenance work. Do not
perform any electrical work unless you are qualified to
perform such work.

2. Before performing any maintenance work inside a power

source, disconnect the power source from the incoming
electrical power.

3. Maintain cables, grounding wire, connections, power

cord, and power supply in safe working order. Do not
operate any equipment in faulty condition.

4. Do not abuse any equipment or accessories.  Keep

equipment away from heat sources such as furnaces,
wet conditions such as water puddles, oil or grease,
corrosive atmospheres and inclement weather.

5. Keep all safety devices and cabinet covers in position

and in good repair.

6. Use equipment only for its intended purpose. Do not

modify it in any manner.

ADDITIONAL SAFETY INFORMATION -- For
more information on safe practices for elec-
tric arc welding and cutting equipment, ask
your supplier for a copy of "Precautions and
Safe Practices for Arc Welding,  Cutting and
Gouging", Form 52-529.

The following publications, which are available from the
American Welding Society, 550 N.W. LeJuene Road, Mi-
ami, FL 33126, are recommended to you:
1. ANSI/ASC Z49.1 - "Safety in Welding and Cutting"
2. AWS C5.1 - "Recommended Practices for Plasma Arc

Welding"

3. AWS C5.2 - "Recommended Practices for Plasma Arc

Cutting"

4. AWS C5.3 - "Recommended Practices for Air Carbon

Arc Gouging and Cutting"

5. AWS C5.5 - "Recommended Practices for Gas Tungsten

Arc Welding“

6. AWS C5.6 - "Recommended Practices for Gas Metal Arc

Welding"“

7. AWS SP - "Safe Practices" - Reprint, Welding Hand-

book.

8. ANSI/AWS F4.1, "Recommended Safe Practices for

Welding and Cutting of Containers That Have Held
Hazardous Substances."

MEANING OF SYMBOLS - As used through-
out this manual: Means Attention! Be Alert!
Your safety is involved.

Means immediate hazards which, if
not avoided, will result in immediate,
serious personal injury or loss of life.

Means potential hazards which could
result in personal injury or loss of life.

Means hazards which could result in
minor personal injury.

SP98-10

SAFETY PRECAUTIONS

Summary of Contents for 0558001912

Page 1: ...fe Practices for Arc Welding Cutting and Gouging Form 52 529 Do NOT permit untrained persons to install operate or maintain this equipment Do NOT attempt to install or operate this equipment until you have read and fully understand these instructions If you do not fully understand these instructions contact your supplier for further information Be sure to read the Safety Precautions before install...

Page 2: ...at are broken missing worn distorted or contaminated should be replaced immediately Should such repair or replacement become necessary the manufacturer recommends that a telephone or written request for service advice be made to the Authorized Distributor from whom it was purchased Thisequipmentoranyofitspartsshouldnotbealteredwithoutthepriorwrittenapprovalofthemanufacturer The user of this equipm...

Page 3: ...ces on the workpiece which might produce flammable or toxic vapors Do not do hot work on closed containers They may explode 4 Have fire extinguishing equipment handy for instant use such as a garden hose water pail sand bucket or por table fire extinguisher Be sure you are trained in its use 5 Do not use equipment beyond its ratings For example overloaded welding cable can overheat and create a fi...

Page 4: ...trike an arc on a cylinder 5 For additional information refer to CGA Standard P 1 Precautions for Safe Handling of Compressed Gases in Cylinders which is available from Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 EQUIPMENT MAINTENANCE Faulty or improperly maintained equipment can cause injury or death Therefore 1 Always have qualified personnel perform the installa t...

Page 5: ...o extintor de fuego para uso instantáneo como por ejemplo una manguera con agua cubeta con agua cubeta con arena o extintor portátil Asegúrese que usted esta entrenado para su uso PRECAUCION DE SEGURIDAD 5 No use el equipo fuera de su rango de operación Por ejemplo el calor causado por cable sobrecarga en los cables de soldar pueden ocasionar un fuego 6 Después de termirar la operación del equipo ...

Page 6: ...l capote de protección sobre la válvula si el regulador no está conectado Asegure y mueva los cilindros utilizando un carro o transporte adecuado Evite el manejo brusco de los cilindros Las siguientes publicaciones disponibles através de la American Welding Society 550 N W LeJuene Road Mi ami FL 33126 son recomendadas para usted 1 ANSI ASC Z49 1 Safety in Welding and Cutting 2 AWS C5 1 Recommended...

Page 7: ...s règles de sécurité ont pour objet d assurer votre protection Veillez à lire et à observer les précautions énoncées ci dessous avant de monter l équipement ou de commercer à l utiliser Tout défaut d observation de ces précautions risque d entraîner des blessures graves ou mortelles 1 PROTECTION INDIVIDUELLE Les brûlures de la peau et des yeux dues au rayonnement de l arc électrique ou du métal in...

Page 8: ... en matière de ventilation indiquées à l alinéa 6 de la norme Z49 1 de l AWS 5 ENTRETIEN DE L ÉQUIPEMENT Un équipement entretenu de façon défectueuse ou inadéquate ris que non seulement de réaliser un travail de mauvaise qualité mais chose plus grave encore d entraîner des dommages corporels graves voire mortels en déclenchant des incendies ou des chocs électriques Observez par conséquent les préc...

Page 9: ... have a Hold function that maintains the last displayed welding parameters for approximately 10 seconds after welding has stopped The Basic Dual MMI panel can be used with the power sources listed in Table 1 Table 1 Recommended Power Sources Recommended Power Source Basic Basic Dual Digital Dual Pulse Dual ESAB 352cv X X X ESAB 453cv X X X ESAB 452cvcc X X X ESAB 653cvcc X X X ESAB MultiPower 460 ...

Page 10: ... the DuraDrive control cabinet DuraDrive 4 48 a Remove the six screws of the right side control cabinet cover b Remove five of the six screws on the Left side cover of the feeder that are easily accessible c For access to the panel screw behind the drive stand remove the Tilt Adjustment knob above the drive stand and tilt the drive stand to the top position see Figure 2 1 Remove the sixth screw se...

Page 11: ...11 Sixth Screw Tilt Adjustment Knob Figure 2 1 Tilt Knob Figure 2 2 Sixth Screw Figure 2 3 Panel Nuts SECTION 2 INSTALLATION ...

Page 12: ...sic Dual MMI 0558001913 Digital Dual MMI 0558001912 Pulse Dual MMI 0558003005 Pulse Select Panel 0558003007 4 in 1 Panel 058001914 J 7 P 7 P 7 P 7 P 7 J 8 P 8 P 8 P 8 J 9 P 9 P 9 J 10 P 10 J 12 P 12 P 12 J 13 P 13 Pulse Dual Kit 0558002496 Table 2 MMI Panel Plug Connection SECTION 2 INSTALLATION ...

Page 13: ...ddition to the standard welding parameters typically used for the given weld application A Power Source and DuraDrive Set Up 1 Turn the power source and DuraDrive wire feeder ON 2 Place the power source PROCESS SELECTOR switch if present in the Mig position and the MIG SELECTOR switch if present to the type of Mig wire to be used Example 350MPi or MTS 3500i 3 ThepositiontheREMOTE PANEL onthepowers...

Page 14: ...14 NOTES ...

Page 15: ...15 NOTES ...

Page 16: ...horized Repair Stations C TECHNICAL SERVICE Telephone 800 ESAB 123 Fax 843 664 4452 Part Numbers Technical Applications Hours 8 00 AM to 5 00 PM EST Performance Features Technical Specifications Equipment Recommendations D LITERATURE REQUESTS Telephone 843 664 5562 Fax 843 664 5548 Hours 7 30 AM to 4 00 PM EST E WELDING EQUIPMENT REPAIRS Telephone 843 664 4487 Fax 843 664 5557 Repair Estimates Rep...

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