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CIRCUIT DESCRIPTION
The resetting of the first monoflop IC16 triggers a secondary pulse in the second monoflop IC16 which
represents the true actuation pulse for the output stage driver. The length of this actuation pulse is adjustable
using the trim potentiometer TP14.
The power module generator is therefore always only initiated at the start of a half oscillation through the
actuation pulse. Due to the oscillating circuit as load resistance, the oscillation is extended into a complete
sine wave.
For all further oscillations during an activation phase, the generator is fed back via the resulting sinus
signal. A part of the output voltage U_PRIM of the parallel circuit is directed to the comparator IC14, the
output pulses of which now trigger the monoflops IC16.
The power module generator therefore continues to oscillate as a feedback generator until the activation
signal HF_EIN is reaccepted by the processor.
In this way, it is ensured that the generator always oscillates exactly at the resonance frequency of the
oscillating circuit and the operating frequency need not be manually adapted to the production-related
tolerances of the oscillating circuit elements.
Synchronization of the QK output stage
The quasi-complementary output stage operates at a serial oscillating circuit (on the power module) to
produce the required sine-wave current. This serial circuit affects the current in the QK output stage like a
flywheel and forces the temporal characteristic of the current to a certain extent.
Due to the improved efficiency and to protect the QK output stage, the transistors should always be switched
over at the same time that the current in the serial circuit has just made a zero crossing. This then reduces
the losses in the transistors.
This requirement can best be met according to the principle of feedback. Such a circuit principle has
already been realized in the actuation of the power module. There too, the advantages of digital control
signals with their low electrical power consumption and its versatility could be combined with the feedback
for a generator of high efficiency.
The generator cannot start by itself; it needs a starting circuit. The digital oscillator IC18 is a free-wheeling
oscillator, the frequency of which should be as close as possible to the frequency of the serial circuit. Its
output signal is directed to the priority encoder IC11. As long as no current flows in the QK output stage,
the measurement signal of the current U_IHP is zero (measurement point MP1). The comparator IC9
detects no current at input 9, therefore its output signal is low and the monoflop IC13 produces no pulses.
Its output is then continuously low and thus also the selector S1 of the priority encoder IC11. As a result,
the inputs IA2 and IA3 are switched through to the output. In this way, the signal for the starting circui IC18
or actuating the QK output stage is switched at the start.
Once the QK output stage has “started up”, a current is produced there which, at sufficient level, exceeds
the threshold of the comparator IC9, Pin 10. Since the current in the QK output stage is half-wave-shaped,
a pulse results at the output of the comparator with the frequency of the QK output stage. This pulse
triggers the monoflop IC13 at input 4. The ON time has been selected somewhat longer than the period
length of the HF signal of the QK output stage, so that the monoflop does not drop out as long as pulses
from the generated HF retrigger this monoflop (principle of the watchdog circuit). The monoflop increases
the selector input of the priority encoder IC11 to high-level. In this way, the signal from the start generator
Control board
Slot J3
Summary of Contents for ICC 200
Page 1: ...Service manual ERBE ICC 200 ICC 300 H E ICC 350 09 2004...
Page 2: ......
Page 6: ...6 266...
Page 7: ...Chapter1 Test programs and adjustments...
Page 8: ......
Page 42: ...1 TEST PROGRAMS AND ADJUSTMENTS 42 266...
Page 52: ...1 TEST PROGRAMS AND ADJUSTMENTS 52 266...
Page 53: ...1 TEST PROGRAMS AND ADJUSTMENTS 53 266 Art No 80116 201 09 2004 Adjustment 1...
Page 56: ...1 TEST PROGRAMS AND ADJUSTMENTS 56 266...
Page 57: ...1 TEST PROGRAMS AND ADJUSTMENTS 57 266 Art No 80116 201 09 2004 Adjustment 2...
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Page 79: ...1 TEST PROGRAMS AND ADJUSTMENTS 79 266 Art No 80116 201 09 2004 Adjustment 7 Phase angle cos j...
Page 80: ...1 TEST PROGRAMS AND ADJUSTMENTS 80 266...
Page 81: ...1 TEST PROGRAMS AND ADJUSTMENTS 81 266 Art No 80116 201 09 2004 Adjustment 8...
Page 83: ...1 TEST PROGRAMS AND ADJUSTMENTS 83 266 Art No 80116 201 09 2004 Adjustment 8 Spark monitor...
Page 84: ...1 TEST PROGRAMS AND ADJUSTMENTS 84 266...
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Page 114: ...1 TEST PROGRAMS AND ADJUSTMENTS 114 266...
Page 122: ...1 TEST PROGRAMS AND ADJUSTMENTS 122 266...
Page 127: ...Chapter2 ERROR list...
Page 128: ......
Page 136: ...2 ERROR LIST 136 266...
Page 137: ...Chapter3 Circuit description...
Page 138: ......
Page 168: ......
Page 169: ...Chapter4 Block diagrams...
Page 170: ......
Page 174: ......
Page 175: ...Chapter5 Circuit diagrams...
Page 176: ......
Page 177: ...PCBs for ICC 200 300 350...
Page 181: ...5 CIRCUIT DIAGRAMS 181 266 Art No 80116 201 09 2004 ICC 200 300 350 CPU PCB bare 40128 026...
Page 188: ...188 266 5 CIRCUIT DIAGRAMS ICC 200 300 350 Control board bare 40128 095...
Page 190: ...190 266 5 CIRCUIT DIAGRAMS ICC 200 300 350 QC Power Stage bare 40128 127...
Page 192: ...192 266 5 CIRCUIT DIAGRAMS ICC 200 300 350 Power Module bare Power Module UL bare 40128 117...
Page 194: ...194 266 5 CIRCUIT DIAGRAMS ICC 200 300 350 ST Power Stage bare 40128 129...
Page 198: ...198 266 5 CIRCUIT DIAGRAMS ICC 200 300 350 Senso board bare 40128 130...
Page 200: ...200 266 5 CIRCUIT DIAGRAMS ICC 200 300 350 Upper Wiring Module bare 40128 118...
Page 201: ...PCBs only for ICC 200...
Page 202: ...202 266 5 CIRCUIT DIAGRAMS...
Page 208: ...208 266 5 CIRCUIT DIAGRAMS ICC 200 Motherboard bare 40128 025...
Page 210: ...210 266 5 CIRCUIT DIAGRAMS ICC 200 Mono Output bare 40128 096...
Page 211: ...PCBs only for ICC 300...
Page 212: ...212 266 5 CIRCUIT DIAGRAMS...
Page 218: ...218 266 5 CIRCUIT DIAGRAMS ICC 300 Motherboard bare 40128 092...
Page 220: ...220 266 5 CIRCUIT DIAGRAMS ICC 300 Relay Board bare 40128 093...
Page 221: ...PCBs only for ICC 350...
Page 222: ...222 266 5 CIRCUIT DIAGRAMS...
Page 229: ...5 CIRCUIT DIAGRAMS 229 266 Art No 80116 201 09 2004 ICC 350 Motherboard bare 40128 092...
Page 231: ...5 CIRCUIT DIAGRAMS 231 266 Art No 80116 201 09 2004 ICC 350 Relay Board bare 40128 093...
Page 234: ...234 266 5 CIRCUIT DIAGRAMS ICC 350 Neurotest Neurotest Board 40128 027...
Page 236: ...236 266 5 CIRCUIT DIAGRAMS ICC 350 Neurotest Motherboard Neurotest bare 40128 028...
Page 238: ...238 266 5 CIRCUIT DIAGRAMS ICC 350 MIC MIEN DOKU MIC Board bare 40128 064...
Page 240: ...240 266 5 CIRCUIT DIAGRAMS ICC 350 MIC MIEN DOKU Protection Board bare 40128 141...
Page 241: ...AppendixA Part Numbers...
Page 242: ......
Page 263: ...Appendix B Abbreviations Notes Addresses...
Page 264: ...264 266 B APPENDIX B...
Page 266: ...Your notes...