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EQUIPMENT SAFETY SYSTEMS

75 Naxos Way, Keysborough 3173 Victoria Australia

P: +61 3 8770 6555 E: [email protected]

Swift TSxxE

Installation Manual

REV 1.2

14/4/2022

Model6253 OverWatch

™

Installation Manual

Document # DO001434

|

7 of 26

|

4.

Mount the operator
sensor bracket in the
located position using the
supplied M5 nuts, bolts,
and washers.

ITEM QTY STOCK NUMBER

DESCRIPTION

1

2

FA001067

M5x12 - Socket head cap screw

2

4

FA001306

M5x15 - Flat washer

2

2

FA001219

M5 - Nylock nut

PARTS LIST

«
...
5
6
7
8
9
...
»

Summary of Contents for OverWatch 6253

Page 1: ...61 3 8770 6555 E support eqss com au Swift TSxxE Installation Manual REV 1 2 14 4 2022 Model6253 OverWatch Installation Manual Document DO001434 1 of 26 EQSS Model6253 OverWatch Swift TSxxE I N S T A L L M A N U A L Failure to follow this installation manual will void warranty ...

Page 2: ...DOCUMENT ABSTRACT This Installation Manual details the manufacturer s installation instructions for installing the Model6253 OverWatch on a Swift TSxxE Electric Track Scissor PRODUCT NAME Model6253 OverWatch Operator Detection System REFERENCE DOCUMENTS DO0001195 Model6253 OverWatch User Manual CURRENT DOCUMENT REVISION 1 2 REVISION INFORMATION 1 0 Initial draft 1 1 Inclusion of AS002166 harness d...

Page 3: ...ES OF ANY KIND WHETHER EXPRESSED OR IMPLIED WRITTEN OR ORAL STATUTORY OR OTHERWISE RELATED TO THE INFORMATION INCLUDING BUT NOT LIMITED TO IT S CONDITION QUALITY PERFORMANCE MERCHANTABILITY OR FITNESS FOR PURPOSE Equipment Safety Systems disclaims all liability arising from this information and its use Use of Equipment Safety Systems products as critical components in life support systems is not a...

Page 4: ... Table of Contents Installation Instructions 5 Operator Sensor 5 Control Module 8 Post Installation Configuration 17 Overview 17 Minimum system requirements 17 Wi Fi Connection Web Page Access 17 Machine Model Selection 18 Installation Test 19 Set Date and Time 20 Change Model Configuration 21 System Settings 22 Default Settings 22 Polarity and Input Style 24 Bypass 25 Date and Time 25 AS002166 Pl...

Page 5: ...tructed following the installation they should be replaced accordingly Operator Sensor Step Description Diagram 1 Remove the control box from the mounting bracket 2 Slide the operator sensor into the sensor guard Mount that to the L shaped bracket s 45 degree holes using the supplied M4 bolts and washers as shown ITEM QTY STOCK NUMBER DESCRIPTION 1 1 AS001910 Overwatch Operator Sensor 2 1 ME001794...

Page 6: ...oria Australia P 61 3 8770 6555 E support eqss com au Swift TSxxE Installation Manual REV 1 2 14 4 2022 Model6253 OverWatch Installation Manual Document DO001434 6 of 26 3 Drill two 5 2mm holes as shown in the diagram Top hole 10mm 142mm Bottom hole 10mm 120mm ...

Page 7: ...Manual REV 1 2 14 4 2022 Model6253 OverWatch Installation Manual Document DO001434 7 of 26 4 Mount the operator sensor bracket in the located position using the supplied M5 nuts bolts and washers ITEM QTY STOCK NUMBER DESCRIPTION 1 2 FA001067 M5x12 Socket head cap screw 2 4 FA001306 M5x15 Flat washer 2 2 FA001219 M5 Nylock nut PARTS LIST ...

Page 8: ...allation Manual REV 1 2 14 4 2022 Model6253 OverWatch Installation Manual Document DO001434 8 of 26 5 Operator sensor installation is complete Control Module Step Description Diagram 1 Drill a 20mm hole in the location shown for the operator sensor cable gland The cable gland will be installed towards the end of the installation ...

Page 9: ...upport eqss com au Swift TSxxE Installation Manual REV 1 2 14 4 2022 Model6253 OverWatch Installation Manual Document DO001434 9 of 26 2 Disconnect the 14 pin connector from the PCB Note that there is a clip on the side of the connector that holding it in 3 Locate the OverWatch harness AS002166 ...

Page 10: ... DO001434 10 of 26 4 Connect the 14 pin female connector from the OverWatch harness AS002166 into the control board and the male 14 pin connector of the OverWatch harness to the connector removed in previous step 5 Remove the PCB coating around the DRIVE pin highlighted in white with a sharp object to allow solder to flow Solder the purple wire from the OverWatch harness into the drive select posi...

Page 11: ...CB coating around the ELEVATE pin highlighted in white with a sharp object to allow solder to flow Solder the orange wire from the OverWatch harness into the Elevate position as shown 7 Remove the PCB coating around the two HORN pins highlighted in white with a sharp object to allow solder to flow Solder the two white wires from the OverWatch harness into the horn position as shown Note that the w...

Page 12: ...3 OverWatch Installation Manual Document DO001434 12 of 26 8 Install the red wire form the OverWatch harness to the screw terminal of the E stop labelled 1 It is inserted in addition to the terminal that is already in it 9 Using a hot glue gun cover the exposed areas around the solder connections for the purple orange and white wires Secure loose wiring with a cable tie ...

Page 13: ...au Swift TSxxE Installation Manual REV 1 2 14 4 2022 Model6253 OverWatch Installation Manual Document DO001434 13 of 26 10 Thread the cable of the laser module through the 20mm hole fixing the cable gland to the housing by tightening the 26mm nut Tip Be sure that the cable from the sensor runs under the red bar ...

Page 14: ...TSxxE Installation Manual REV 1 2 14 4 2022 Model6253 OverWatch Installation Manual Document DO001434 14 of 26 11 Position the cut out for the speaker on the right hand side Attach the control module to the base of the control box using the Velcro supplied with the bottom corner 20mm from the bottom and right hand side ...

Page 15: ...ort eqss com au Swift TSxxE Installation Manual REV 1 2 14 4 2022 Model6253 OverWatch Installation Manual Document DO001434 15 of 26 12 Connect the 8 pin connector from the operator sensor module and the 12 pin connector from the OverWatch harness to the control module 13 Reattached the control box ...

Page 16: ...770 6555 E support eqss com au Swift TSxxE Installation Manual REV 1 2 14 4 2022 Model6253 OverWatch Installation Manual Document DO001434 16 of 26 14 Push the excess cable from the sensor back in the unit and tighten the cable gland 15 Installation of the control module is complete ...

Page 17: ...onnection on the OverWatch to complete the configuration follow the steps below 1 Power down the platform control box with the ESTOP 2 Wait 10 seconds 3 Power up the platform control box with the ESTOP 4 While standing in the operator position switch on the OverWatch 5 As the welcome chime starts to play cover the sensor The LED will flash white then black to acknowledge 6 Remove your hand from th...

Page 18: ... Model Selection Follow the instructions below to configure the OverWatch 1 Select the Setup option 2 If there is a password field at the bottom of the page follow the instructions in Change Model Configuration to obtain the password and enter the password field 3 Select the EWP Model from the drop down list and click Set 4 Click on Proceed to Test to begin the installation test Swift TSxxE Series...

Page 19: ...022 Model6253 OverWatch Installation Manual Document DO001434 19 of 26 Installation Test After the model configuration has been set or updated an Installation Test must be performed This will ensure the installation has been correctly performed and the OverWatch is functioning correctly Follow the instructions on the web page to complete the Installation Test ...

Page 20: ... Manual REV 1 2 14 4 2022 Model6253 OverWatch Installation Manual Document DO001434 20 of 26 Set Date and Time Date and time should be set accordingly The date and time can be set on the log page This page allows adjustment of the system s real time clock and calendar if required Please note any time or date change is logged and recorded ...

Page 21: ...he EQSS website requires a login username and password If you are a service manager and don t have a username and password contact EQSS to register Follow the instructions below to obtain an authorisation password 1 Open your preferred web and enter the following into the address bar http www eqss com au overwatch to open the Login page 2 Select Customer 3 Enter your username and password 4 Ask th...

Page 22: ...in elevate mode 50 max_safe_velocity_neutral This is the velocity threshold for the cutout in cm s in neutral mode 60 max_safe_displacement_neutral This is the maximum permitted distance in cm the operator may be away from the calibration position in neutral mode 40 fwddispadj The coefficient to apply to the displacement when the displacement is toward the sensor 0 8 fwdveloadj The coefficient to ...

Page 23: ...the system will wait before accepting another override request 20000 override_time The period in milliseconds the override will last before it expires and normal operation is resumed 15000 override_listening_time The period in milliseconds the system will wait while the trigger is held down before considering it not to be part of the triple click override request 300 override_reset_time The period...

Page 24: ...harge_time ADC input debouncer charge time 0 stabilizer_debounce_discharge_time ADC input debouncer discharge time 0 drive_debounce_charge_time ADC input debouncer charge time 0 drive_debounce_discharge_time ADC input debouncer discharge time 0 elevate_debounce_charge_time ADC input debouncer charge time 0 elevate_debounce_discharge_time ADC input debouncer discharge time 0 Polarity and Input Styl...

Page 25: ...Bypass Setting Name Description test_cutout_state Test channel enabled for primary cutout bypassed Date and Time Setting Name Description Date Enter the current date to be saved into the OverWatch Time Enter the current time to be saved into the OverWatch Set date and time Press to store the displayed date and time into the OverWatch Read OverWatch date and time Press to display the current date a...

Page 26: ... Way Keysborough 3173 Victoria Australia P 61 3 8770 6555 E support eqss com au Swift TSxxE Installation Manual REV 1 2 14 4 2022 Model6253 OverWatch Installation Manual Document DO001434 26 of 26 AS002166 Plug and Play Harness Drawing ...

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