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 MANUAL

Thermal Shock Test Controller

Summary of Contents for TS500

Page 1: ...MANUAL Thermal Shock Test Controller...

Page 2: ...this company or an office of this company It is prohibited to reprint or reproduce all or part of this manual without permission After Sales Service When you apply for an after sales service for the...

Page 3: ...4 4 System Setup Screen 29 5 1 Motion Setup 30 5 2 Time Reservation Setup 31 5 3 Pattern Setup 31 5 4 LCD Brightness Adjustment 35 6 1 Sensor Input Setup 36 6 2 Control Transmission Output Setup 38 6...

Page 4: ...n addition please let this manual be conveyed to and used by the final user and keep it where you can read it at any time The details in this manual may be changed following the improvement and change...

Page 5: ...the user or a third party is damaged due to a defect which we cannot predict or a natural disaster while using this product we shall not take responsibility for the damages or indirect damages in any...

Page 6: ...inflammable thing Do not put any device or lines causing noise near this product In particular when using this product at a temperature of 10 or lower use the product after fully pre heating it In add...

Page 7: ...mp may be damaged Check if the power supply is blocked in order to prevent electric shock Before supplying the power perform third class grounding or over grounding resistance of 100 or less While app...

Page 8: ...0 135 0 7 0 Panel cutout Model Code Description TS500 Thermal Shock Test Controller Main Frame N Without main frame when needing only I O Module 1 Main Frame RS232 RS485 I O Module N Without I O Modu...

Page 9: ...14 13 Control Output Retransmission Output 21 20 19 RXD TXD GND RS485 RTX RTX COM LOW IN F G Power Supply Voltage 100 240 V a c 50 60 Hz Refer to communication wiring 22 19 20 21 23 24 1 2 3 H OUT Hig...

Page 10: ...8 39 40 41 42 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 21 22 23 100 240 V a c 50 60 Hz Power Supply Input 23 22 21 20 19 18 17 16 RY 16 RY 15 RY 14 RY 13 COM 4 16 17 18 19 20...

Page 11: ...When using the current input attach the resistance of 250 and 0 1 to both sides of the voltage input terminal L OUT L OUT RET RY_1 RY_2 RY_3 RY_4 C RY_9 RY_10 RY_11 RY_12 C 1 2 3 A B B 1 2 3 1 2 3 100...

Page 12: ...200 1 2 W to the both ends of the communication line without fail DI_16 DI_15 DI_14 I_13 5 DI_6 DI_7 DI_8 COM COM MASTER TS500 TS500 RTX RTX COM COM COM MASTER TS500 RXD TXD GND RXD TXD GND 2 3 5 DSU...

Page 13: ...ed Input Window It is a window into which you input a variety of set values you want Press it and the window exclusively for input of numbers or texts within the range suited to the pertinent situatio...

Page 14: ...bove the numeric keypad the inputted number will be stored only when you press the button and if you press the button before storing the currently inputted contents will not be stored 14 You can use t...

Page 15: ...No Name No Name Current Screen Information Window Indication of Operating Time Elapsed Menu Entry Button Indication of Test Pattern Type and Operation Segment Operation Screen Converting Button System...

Page 16: ...est Room Specimen Operation Screen Converting Button System Time Indication of PV of High Temp Room Manual Signal Output Button Indication of SV of High Temp Room High Temp Room Run Stop Button Indica...

Page 17: ...levator during Operation Stop Test Pattern Number Low Temp Room Information Indication Window Hidden Button for Movement to Low Temp Room of Elevator during Operation Stop Run Button Test Room Specime...

Page 18: ...p Room Low Temp Room Run Stop Button Indication of SV of High Temp Room Indication of Operating Time Elapsed Indication of Control Output of High Temp Room DI Digital Input Status Indication Window In...

Page 19: ...Screen Converting Button Indication of SV of Test Screen Up Button Indication of Control Output of High Temp Room Screen Expanding Button Indication of Control Output of Low Temp Room Screen Reducing...

Page 20: ...tion Screen Converting Button Indication of SV of High Temp Room Screen Up Button Indication Of PV Of Low Temp Room Screen Expanding Button Indication of SV of Low Temp Room Screen Reducing Button Ind...

Page 21: ...thermal shock tests get automatically performed The Operation Screen may be indicated differently depending on the system composition of each chamber 3 4 1 Selection of Automatic Operation 3 4 Automa...

Page 22: ...ration of the High Temp room and the Low Temp room with respectively determined SV In general it performs the motions of two channel thermostat and you must designate the output of other control signa...

Page 23: ...on of elevator is connected the output automatically turns OFF following the input of the pertinent sensor The maximum movement time is also applied Only the time with DO set output Actually only the...

Page 24: ...e data maximum for three days which is used for graph indication is automatically stored in the memory in TS500 The data will be deleted when the power turns off The rectangular boxes inside the graph...

Page 25: ...ils of occurrence of errors by sensor disconnection and the external input DI by pressing the button at the center bottom of the operation screen and can check a variety of events including the operat...

Page 26: ...controlling this screen Category Screen Composition Setup Details Operation Screen Temperature Indication Screen Indication of measured temperature pattern number pattern name and repeat count Status...

Page 27: ...OFF dead band PID setup PID Setup Setup of PID boundary value and PID gain of each zone DI setup DI Setup 1 Setup of function and waiting time 1 8 DI Setup 2 Setup of function and waiting time 9 16 DI...

Page 28: ...utomatic Mode Fig 33 Operation Screen 3 Manual Mode 4 2 Operation Screen Fig 28 Operation Screen 1 Automatic Mode Fig 29 Operation Screen 1 Manual Mode Fig 30 Operation Screen 2 Automatic Mode Fig 31...

Page 29: ...e Setup Menue Screen 4 3 Function Setup Screen 4 4 System Setup Screen Fig 36 System Setup Menu Screen Press the button in the Operation Screen and the Fig 35 Setup Menu Screen is indicated Press the...

Page 30: ...oppage status is maintained when recovered from power failure Selection of The operation is performed again from the beginning when recovered from power failure Selection of The operation is performed...

Page 31: ...is not indicated during operation if the product is stopped at the reserved time it starts operation automatically with the power supply applied 5 2 Time Reserve Setup Fig 39 Time Reserve Setup Fig 4...

Page 32: ...mp Room PRE The set value of pre heating temperature before the operation of the pertinent segment TSV The set value of the temperature of test The set value of temperature of the High Temp Room and t...

Page 33: ...L L L L L L L L R R R R R R R R L L R R R R H H H H H H H H H H L L L L L L L L R R R R R R R R L L R R R R H H H H H H H H H H L L L L L L L L R R R R R R R R L L R R R R H H H H H H H H L L L L L L...

Page 34: ...tton Pattern clear The details set in the original pattern get initialized DEF info copy to ALL PTN Copy the defrost conditions of the original pattern to all the patterns in a lump Name Record of the...

Page 35: ...in total press the right side of the button and it gets brighter by stage and press the left side of the button and it gets darker by stage The current brightness is indicated in the shape of a bar 5...

Page 36: ...System Setup Menu Screen Selection of Sensor Type Sensor Input Setup 1 TS500 Thermal Shock Test Controller supports the three points of measurement input the High Temp Room Test Room Low Temp Room Th...

Page 37: ...e applied by being added to each other the range of use refers to the range in which the SV input is limited for the protection of the equipment Press the Correction by Section button and the Input Co...

Page 38: ...of retransmission output You can choose between SCR current SSR and relay for each control output of the main frame when you choose the relay output the relay built in the Input Output board I O Boar...

Page 39: ...SV of test It is outputted only during the operation in the automatic mode It is OFF during stoppage H PV PV of High Temp Room High temperature room PV Transmission of the measured temperature of the...

Page 40: ...p 20 types Screen is indicated ALM Alarm Set Value Input the alarm set value by pressing the input window below ALM HYS Hysteresis Input the alarm hysteresis width by pressing the input window below H...

Page 41: ...selected unconditionally by the setup of boundary value If you mainly perform the test of a certain temperature range you may use only one PID gain by pushing the boundary value to one side In the PI...

Page 42: ...l band is narrow the control output is large thus it takes shorter to reach the SV but the overshoot gets increased Integral Time I Time It is a control item that increases the output gradually with t...

Page 43: ...I D Setup Screen H Room P I D Gain Fig 60 Low Temp Room P I D Setup Screen L Room P I D Gain Auto Gain A T GAIN When the control performance of the PID gain which is automatically created after auto...

Page 44: ...malfunction due to the noise input An outside retransmission is also available by using the feedback function of the DO output when the DI occurs Refer to the explanation on the DO output function Bes...

Page 45: ...he STEP motion gets performed DI_6 HOLD At the time of ON Starting HOLD at the time of OFF Releasing HOLD DI_7 HOLD ON When a contact touches and then departs the HOLD motion gets performed DI_8 HOLD...

Page 46: ...emp Room SOL V Setup of the output number of the signals which automatically occurs when the temperature of the Low Temp Room goes under a certain temperature Digital Output Item Details TS 1 4 Setup...

Page 47: ...p of the discrete output DO number of the pre heating operation status HOLD Setup of the discrete output DO number of the HOLD status during operation H WAIT L WAIT Setup of the discrete output DO num...

Page 48: ...a 2 is ON it output as ON when both are OFF it output as OFF NOT When Para 1 is ON it output as OFF when Para 1 is OFF it output as ON It is reversed BYPASS Arrow The signal of Para 1 output as it is...

Page 49: ...elect and set the up down arrow buttons and boxes in person for the items including the communication speed device number 1 247 and the response delay time 0 100 Refer to the Cable Connection Diagram...

Page 50: ...product does not ask the password when you enter the System Setup menu Chamber Type Set the type of chamber The composition of the Operation Screen is slightly different depending on this setup EVL 2...

Page 51: ...0 mV DC or 10 20 mV DC 999 9 9999 9 0 1 of F S V DC 0 10 V Setup of signal input range is available 999 9 9999 9 0 1 of F S 4 20 Use of external resistance of 250 use after setup of V DC 1 5 V DC Inpu...

Page 52: ...ut 16 points of discrete or transistor input Output 16 points of relay output Each four a contacts are COMMON 8 points of transistor output The external SSR or the external 24 V relay can be driven di...

Page 53: ...events up to 40 LCD protection function To protect LCB backlight is off after designated time when no touch input Password function To prevent incorrect system input by other people password can be se...

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Page 56: ...28 Gilpa ro 71beon gil Nam gu Incheon Korea TEL 82 32 876 4697 FAX 82 32 876 4696 http www hynux net E mail overseas hynux com MA0802E130822...

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