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Safety and operating instructions

10

© Construction Tools PC AB | 98001365 01 | 2020-09-24

Original Instructions

working material may become projectiles and cause per-

sonal injury by striking the operator or other persons. To

reduce these risk:

u

Use approved personal protective equipment and

safety helmet, including impact resistant eye protec-

tion with side protection.

u

Make sure that no unauthorised persons trespass

into the working zone.

u

Keep the workplace free from foreign objects.

u

Ensure that the work piece is securely fixed.

 

WARNING

 

Splinters hazard

Using the insertion tool as a hand struck tool can result

in splinters hitting the operator and can cause personal

injury.

u

Never use an insertion tool as a hand struck tool.

They are specifically designed and heat-treated to be

used only in a machine.

 

WARNING

 

Slipping, tripping and falling hazards

There is a risk of slipping, tripping or falling, for example

tripping on hoses or on other objects. Slipping, tripping

or falling can cause injury. To reduce this risk:

u

Always make sure that no hose or other object is in

your way or in any other person's way.

u

Always make sure you are in a stable position with

your feet as far apart as your shoulder width and

keeping a balanced body weight.

 

WARNING

 

Motion hazards

When using the machine to perform work-related activi-

ties, you may experience discomfort in the hands, arms,

shoulders, neck, or other parts of the body.

u

Adopt a comfortable posture while maintaining se-

cure footing and avoiding awkward off-balanced pos-

tures.

u

Changing posture during extended tasks may help

avoid discomfort and fatigue.

u

In case of persistent or recurring symptoms, consult

a qualified health professional.

 

WARNING

 

Vibration hazards

Normal and proper use of the machine exposes the op-

erator to vibration. Regular and frequent exposure to vi-

bration may cause, contribute to, or aggravate injury or

disorders to the operator’s fingers, hands, wrists, arms,

shoulders and/or nerves and blood supply or other body

parts, including debilitating and/or permanent injuries or

disorders that may develop gradually over periods of

weeks, months, or years. Such injuries or disorders may

include damage to the blood circulatory system, damage

to the nervous system, damage to joints, and possibly

damage to other body structures.

If numbness, persistent recurring discomfort, burning

sensation, stiffness, throbbing, tingling, pain, clumsiness,

weakened grip, whitening of the skin, or other symptoms

occur at any time, when operating the machine or when

not operating the machine, stop operating the machine,

tell your employer and seek medical attention. Continued

use of the machine after the occurrence of any such

symptom may increase the risk of symptoms becoming

more severe and/or permanent.

Operate and maintain the machine as recommended in

these instructions, to prevent an unnecessary increase

in vibration.

The following may help to reduce exposure to vibration

for the operator:

u

Let the machine do the job. Use a minimum hand

grip consistent with proper control and safe opera-

tion.

u

If the machine has vibration absorbing handles, keep

them in a central position, avoid pressing the handles

into the end stops.

u

When the percussion mechanism is activated, the

only body contact with the machine you should have

are your hands on the handle or handles. Avoid any

other contact, for example supporting any part of the

body against the machine or leaning onto the ma-

chine trying to increase the feed force. It is also im-

portant not to keep the start and stop device en-

gaged while extracting the machine from the broken

work surface.

u

Make sure that the working tool is well-maintained ,

not worn out, and of the proper size. Working tools

that are not well-maintained, or that are worn out, or

that are not of the proper size result in longer time to

complete a task (and a longer period of exposure to

vibration) and may result in or contribute to higher

levels of vibration exposure.

u

Immediately stop working if the machine suddenly

starts to vibrate strongly. Before resuming the work,

find and remove the cause of the increased vibra-

tions.

u

Never grab, hold or touch the chuck, drill stell or drill

bit when using the machine.

u

Participate in health surveillance or monitoring, medi-

cal exams and training programs offered by your em-

ployer and when required by law.

u

When working in cold conditions wear warm clothing

and keep hands warm and dry.

Summary of Contents for RD 100

Page 1: ...s PC AB 98001365 01 2020 09 24 Original Instructions Interactive and updated spare part catalogues go to www epiroc com docmine For log in details please contact your local Epiroc office or dealer in...

Page 2: ......

Page 3: ...ll 12 4 1 2 Water flushing RD 100 12 4 2 Main parts 13 4 3 Labels 13 4 3 1 Data plate 13 4 3 2 Labels on the accumulator 14 4 3 3 Safety label 14 4 4 Guarantee 14 5 Installation 14 5 1 Hoses and conne...

Page 4: ...1 6 4 2 Flush cleaning the drill hole not valid for Roof Bolting version 21 6 5 When taking a break 21 7 Maintenance 21 7 1 Every day 21 7 2 Checking for wear 22 7 3 Replace the drill steel bushings 2...

Page 5: ...Contents Construction Tools PC AB 98001365 01 2020 09 24 Original Instructions 5...

Page 6: ...y be present as a result of each use of the machine Save all warnings and instructions for future reference 3 1 Safety signal words The safety signal words Danger Warning and Caution have the followin...

Page 7: ...hydraulic oil can cause burns accidents due to slippery conditions and will also harm the environment u Take care of all spilled oil and handle it according to your safety and environmental regulation...

Page 8: ...pected movement that can cause injuries Furthermore losing your balance or slipping may cause injury u Make sure that you always keep a stable position with your feet as far apart as your shoulder wid...

Page 9: ...onment u Operate and maintain the machine as recommended in the operating and safety instructions u Select maintain and replace consumables working tools other accessories as recommended in the op era...

Page 10: ...f weeks months or years Such injuries or disorders may include damage to the blood circulatory system damage to the nervous system damage to joints and possibly damage to other body structures If numb...

Page 11: ...in the ears To re duce risks and prevent an unnecessary increase in noise levels u Risk assessment of these hazards and implementa tion of appropriate controls is essential u Operate and maintain the...

Page 12: ...designed for drilling of blast holes anchor holes and for test drillings in for example granite and concrete It is suited for hole diameters from 25 42 mm 1 111 16 in and will when using hollow drill...

Page 13: ...ion about personal safety and machine mainte nance The labels must be in such condition that they are easy to read New labels can be ordered from the spare parts list 4 3 1 Data plate A B C D E F G H...

Page 14: ...out by or in consultation with the manufacturer 5 Installation WARNING Whipping hose Hoses under pressure can whip uncontrollably if the hose connection becomes loose A whipping hose can cause severe...

Page 15: ...ture will stabilise at a level which is called the working temperature This will depending on the type of work and the cooling capacity of the hydraulic system be be tween 20 40 C 68 104 F above the...

Page 16: ...e the ma chine is started u Check the locking function by pulling the drill steel outwards forcefully WARNING Vibration hazard Using inserted tools that do not fulfil the criteria men tioned below wil...

Page 17: ...ore start using the rock drill All these checks concern the serviceability of the rock drill Some concerns safety n Clean all labels Replace any that are missing or can not be read n Inspect the hoses...

Page 18: ...k drill 4 Turn the locking lever B clockwise to secure the pusher leg Make sure that the lever gets pushed all the way in 5 Fill the pusher leg with water by extracting and re tracting it a few times...

Page 19: ...extract the pusher leg 3 Turn the twist handle backwards C to retract the pusher leg For roof bolting version the twist handle is regulated in Pusher leg 6 3 Start and stop 6 3 1 Drilling n Use protec...

Page 20: ...ssion and rotation 7 Press the rock drill firmly against the material to be drilled Turn the twist handle to push the rock drill for ward by means of the pusher leg Increase to full throttle when coll...

Page 21: ...kplace Switch off the power source and shut off the incoming water supply 7 Maintenance Regular maintenance is a basic requirement for the con tinued safe and efficient use of the machine Follow the m...

Page 22: ...Replace worn components in good time 7 2 Checking for wear Check the wear in the drill bushings using the Epiroc gauge part number 3121 5690 03 Insert the gauge di agonally To check the wear twist th...

Page 23: ...at area behind the outer bushing were it will get best grip Use a screw driver as a handle and pull the bushing out A B C 3 Insert the wear gauge in one of the bushings corners and push it in against...

Page 24: ...bushings Failure to do this might cause water leakage 6 Reassemble the Drill steel Gaiter in it s groove and align it with the hexagonal shape of the bushing 7 4 Every 100 hours of operation or 3 tim...

Page 25: ...twist handle in off position and re start the power pack Rock drill lacks drilling power Insufficient available pressure Check main relief valve Low accumulator gas pressure nor mally associated with...

Page 26: ...with the hoses mounted but the power pack inactivated n Store the machine in a dry place 10 Disposal A used machine must be treated and scrapped in such a way that the greatest possible portion of th...

Page 27: ...min 12 2 6 Max drilling depth m in 2 4 94 5 Ambient temperature C F 5 40 41 104 11 2 Noise and vibration declaration statement Guaranteed sound power level Lwa according to EN ISO 3744 in accordance w...

Page 28: ...syndrome if its use is not adequately managed An EU guide to managing hand arm vibration can be found at http www humanvibration com humanvibration EU VIBGUIDE html We recommend a programme of health...

Page 29: ...ow conform to the provisions of EC Directive 2006 42 EC Machinery Directive and the harmonised standards mentioned below Pusher leg rock drills Nominal pressure bar Weight kg RD 100 22 x 159 120 26 Fo...

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Page 32: ...struction Tools PC AB 98001365 01 2020 09 24 Any unauthorized use or copying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part numbers...

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