Epiroc RD 100 Safety And Operating Instructions Manual Download

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Safety and operating instructions

Original Instructions

12 EC Declaration of Conformity

12.1 EC Declaration of Conformity (EC Directive 2006/42/EC)

We, Construction Tools PC AB, hereby declare that the machines listed below conform to the provisions of EC Directive

2006/42/EC (Machinery Directive), and the harmonised standards mentioned below.

Pusher leg rock drills

Nominal pressure (bar)

Weight (kg)

RD 100 (22 x 159)

120

Following harmonised standard was applied:

EN ISO 11148-5

Technical Documentation authorised representative:

Olof Östensson

Construction Tools PC AB

Box 703

391 27 Kalmar

General Manager:

Niclas Hejdenberg

Manufacturer:

Construction Tools PC AB

Box 703

391 27 Kalmar

Sweden

Summary of Contents for RD 100

Page 1: ...s PC AB 98001365 01 2020 09 24 Original Instructions Interactive and updated spare part catalogues go to www epiroc com docmine For log in details please contact your local Epiroc office or dealer in...

Page 2: ......

Page 3: ...ll 12 4 1 2 Water flushing RD 100 12 4 2 Main parts 13 4 3 Labels 13 4 3 1 Data plate 13 4 3 2 Labels on the accumulator 14 4 3 3 Safety label 14 4 4 Guarantee 14 5 Installation 14 5 1 Hoses and conne...

Page 4: ...1 6 4 2 Flush cleaning the drill hole not valid for Roof Bolting version 21 6 5 When taking a break 21 7 Maintenance 21 7 1 Every day 21 7 2 Checking for wear 22 7 3 Replace the drill steel bushings 2...

Page 5: ...Contents Construction Tools PC AB 98001365 01 2020 09 24 Original Instructions 5...

Page 6: ...y be present as a result of each use of the machine Save all warnings and instructions for future reference 3 1 Safety signal words The safety signal words Danger Warning and Caution have the followin...

Page 7: ...hydraulic oil can cause burns accidents due to slippery conditions and will also harm the environment u Take care of all spilled oil and handle it according to your safety and environmental regulation...

Page 8: ...pected movement that can cause injuries Furthermore losing your balance or slipping may cause injury u Make sure that you always keep a stable position with your feet as far apart as your shoulder wid...

Page 9: ...onment u Operate and maintain the machine as recommended in the operating and safety instructions u Select maintain and replace consumables working tools other accessories as recommended in the op era...

Page 10: ...f weeks months or years Such injuries or disorders may include damage to the blood circulatory system damage to the nervous system damage to joints and possibly damage to other body structures If numb...

Page 11: ...in the ears To re duce risks and prevent an unnecessary increase in noise levels u Risk assessment of these hazards and implementa tion of appropriate controls is essential u Operate and maintain the...

Page 12: ...designed for drilling of blast holes anchor holes and for test drillings in for example granite and concrete It is suited for hole diameters from 25 42 mm 1 111 16 in and will when using hollow drill...

Page 13: ...ion about personal safety and machine mainte nance The labels must be in such condition that they are easy to read New labels can be ordered from the spare parts list 4 3 1 Data plate A B C D E F G H...

Page 14: ...out by or in consultation with the manufacturer 5 Installation WARNING Whipping hose Hoses under pressure can whip uncontrollably if the hose connection becomes loose A whipping hose can cause severe...

Page 15: ...ture will stabilise at a level which is called the working temperature This will depending on the type of work and the cooling capacity of the hydraulic system be be tween 20 40 C 68 104 F above the...

Page 16: ...e the ma chine is started u Check the locking function by pulling the drill steel outwards forcefully WARNING Vibration hazard Using inserted tools that do not fulfil the criteria men tioned below wil...

Page 17: ...ore start using the rock drill All these checks concern the serviceability of the rock drill Some concerns safety n Clean all labels Replace any that are missing or can not be read n Inspect the hoses...

Page 18: ...k drill 4 Turn the locking lever B clockwise to secure the pusher leg Make sure that the lever gets pushed all the way in 5 Fill the pusher leg with water by extracting and re tracting it a few times...

Page 19: ...extract the pusher leg 3 Turn the twist handle backwards C to retract the pusher leg For roof bolting version the twist handle is regulated in Pusher leg 6 3 Start and stop 6 3 1 Drilling n Use protec...

Page 20: ...ssion and rotation 7 Press the rock drill firmly against the material to be drilled Turn the twist handle to push the rock drill for ward by means of the pusher leg Increase to full throttle when coll...

Page 21: ...kplace Switch off the power source and shut off the incoming water supply 7 Maintenance Regular maintenance is a basic requirement for the con tinued safe and efficient use of the machine Follow the m...

Page 22: ...Replace worn components in good time 7 2 Checking for wear Check the wear in the drill bushings using the Epiroc gauge part number 3121 5690 03 Insert the gauge di agonally To check the wear twist th...

Page 23: ...at area behind the outer bushing were it will get best grip Use a screw driver as a handle and pull the bushing out A B C 3 Insert the wear gauge in one of the bushings corners and push it in against...

Page 24: ...bushings Failure to do this might cause water leakage 6 Reassemble the Drill steel Gaiter in it s groove and align it with the hexagonal shape of the bushing 7 4 Every 100 hours of operation or 3 tim...

Page 25: ...twist handle in off position and re start the power pack Rock drill lacks drilling power Insufficient available pressure Check main relief valve Low accumulator gas pressure nor mally associated with...

Page 26: ...with the hoses mounted but the power pack inactivated n Store the machine in a dry place 10 Disposal A used machine must be treated and scrapped in such a way that the greatest possible portion of th...

Page 27: ...min 12 2 6 Max drilling depth m in 2 4 94 5 Ambient temperature C F 5 40 41 104 11 2 Noise and vibration declaration statement Guaranteed sound power level Lwa according to EN ISO 3744 in accordance w...

Page 28: ...syndrome if its use is not adequately managed An EU guide to managing hand arm vibration can be found at http www humanvibration com humanvibration EU VIBGUIDE html We recommend a programme of health...

Page 29: ...ow conform to the provisions of EC Directive 2006 42 EC Machinery Directive and the harmonised standards mentioned below Pusher leg rock drills Nominal pressure bar Weight kg RD 100 22 x 159 120 26 Fo...

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Page 32: ...struction Tools PC AB 98001365 01 2020 09 24 Any unauthorized use or copying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part numbers...

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