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Safety and operating instructions

© Construction Tools PC AB | 98001365 01 | 2020-09-24

Original Instructions

9

 

WARNING

 

Dust and fume hazard

Dusts and/or fumes generated or dispersed when using

the machine may cause serious and permanent respira-

tory disease, illness, or other bodily injury (for example,

silicosis or other irreversible lung disease that can be fa-

tal, cancer, birth defects, and/or skin inflammation).

Some dusts and fumes created by drilling, breaking,

hammering, sawing, grinding and other construction ac-

tivities contain substances known to the State of Califor-

nia and other authorities to cause respiratory disease,

cancer, birth defects, or other reproductive harm. Some

examples of such substances are:

u

Crystalline silica, cement, and other masonry products.

u

Arsenic and chromium from chemically-treated rubber.

u

Lead from lead-based paints.

Dust and fumes in the air can be invisible to the naked

eye, so do not rely on eye sight to determine if there is

dust or fumes in the air.

To reduce the risk of exposure to dust and fumes, do all

of the following:

u

Perform site-specific risk assessment. The risk as-

sessment should include dust and fumes created by

the use of the machine and the potential for disturb-

ing existing dust.

u

Use proper engineering controls to minimize the

amount of dust and fumes in the air and to minimize

build-up on equipment, surfaces, clothing, and body

parts. Examples of controls include: exhaust ventila-

tion and dust collection systems, water sprays, and

wet drilling. Control dusts and fumes at the source

where possible. Make sure that controls are properly

installed, maintained and correctly used.

u

Wear, maintain and correctly use respiratory protec-

tion as instructed by your employer and as required

by occupational health and safety regulations. The

respiratory protection must be effective for the type

of substance at issue (and if applicable, approved by

relevant governmental authority).

u

Work in a well ventilated area.

u

If the machine has an exhaust, direct the exhaust so

as to reduce disturbance of dust in a dust filled envi-

ronment.

u

Operate and maintain the machine as recommended

in the operating and safety instructions

u

Select, maintain and replace consumables/ working

tools/ other accessories as recommended in the op-

erating and safety instructions. Incorrect selection or

lack of maintenance of consumables/ inserted tools/

other accessories may cause an unnecessary in-

crease in dust or fumes.

u

Wear washable or disposable protective clothes at

the worksite, and shower and change into clean

clothes before leaving the worksite to reduce expo-

sure of dust and fumes to yourself, other persons,

cars, homes, and other areas.

u

Avoid eating, drinking, and using tobacco products in

areas where there is dust or fumes.

u

Wash your hands and face thoroughly as soon as

possible upon leaving the exposure area, and always

before eating, drinking, using tobacco products, or

making contact with other persons.

u

Comply with all applicable laws and regulations, in-

cluding occupational health and safety regulations.

u

Participate in air monitoring, medical examination

programs, and health and safety training programs

provided by your employer or trade organizations

and in accordance with occupational health and

safety regulations and recommendations. Consult

with physicians experienced with relevant occupa-

tional medicine.

u

Work with your employer and trade organization to

reduce dust and fume exposure at the worksite and

to reduce the risks. Effective health and safety pro-

grams, policies and procedures for protecting work-

ers and others against harmful exposure to dust and

fumes should be established and implemented

based on advice from health and safety experts.

Consult with experts.

u

Residues of hazardous substances on the machine

can be a risk. Before undertaking any maintenance

on the machine, clean it thoroughly.

 

WARNING

 

Hot water hazard

The flushing water can become hot and cause burns. To

reduce the risk of burns:

u

Keep your body away from the hot water.

u

Stop the machine and the power source immediately.

u

Wait until the machine and power source has cooled

down before carrying out maintenance work.

 

WARNING

 

Projectiles

Failure of the work piece, of accessories, or even of the

machine itself may generate high velocity projectiles.

During operating, splinters or other particles from the

Summary of Contents for RD 100

Page 1: ...s PC AB 98001365 01 2020 09 24 Original Instructions Interactive and updated spare part catalogues go to www epiroc com docmine For log in details please contact your local Epiroc office or dealer in...

Page 2: ......

Page 3: ...ll 12 4 1 2 Water flushing RD 100 12 4 2 Main parts 13 4 3 Labels 13 4 3 1 Data plate 13 4 3 2 Labels on the accumulator 14 4 3 3 Safety label 14 4 4 Guarantee 14 5 Installation 14 5 1 Hoses and conne...

Page 4: ...1 6 4 2 Flush cleaning the drill hole not valid for Roof Bolting version 21 6 5 When taking a break 21 7 Maintenance 21 7 1 Every day 21 7 2 Checking for wear 22 7 3 Replace the drill steel bushings 2...

Page 5: ...Contents Construction Tools PC AB 98001365 01 2020 09 24 Original Instructions 5...

Page 6: ...y be present as a result of each use of the machine Save all warnings and instructions for future reference 3 1 Safety signal words The safety signal words Danger Warning and Caution have the followin...

Page 7: ...hydraulic oil can cause burns accidents due to slippery conditions and will also harm the environment u Take care of all spilled oil and handle it according to your safety and environmental regulation...

Page 8: ...pected movement that can cause injuries Furthermore losing your balance or slipping may cause injury u Make sure that you always keep a stable position with your feet as far apart as your shoulder wid...

Page 9: ...onment u Operate and maintain the machine as recommended in the operating and safety instructions u Select maintain and replace consumables working tools other accessories as recommended in the op era...

Page 10: ...f weeks months or years Such injuries or disorders may include damage to the blood circulatory system damage to the nervous system damage to joints and possibly damage to other body structures If numb...

Page 11: ...in the ears To re duce risks and prevent an unnecessary increase in noise levels u Risk assessment of these hazards and implementa tion of appropriate controls is essential u Operate and maintain the...

Page 12: ...designed for drilling of blast holes anchor holes and for test drillings in for example granite and concrete It is suited for hole diameters from 25 42 mm 1 111 16 in and will when using hollow drill...

Page 13: ...ion about personal safety and machine mainte nance The labels must be in such condition that they are easy to read New labels can be ordered from the spare parts list 4 3 1 Data plate A B C D E F G H...

Page 14: ...out by or in consultation with the manufacturer 5 Installation WARNING Whipping hose Hoses under pressure can whip uncontrollably if the hose connection becomes loose A whipping hose can cause severe...

Page 15: ...ture will stabilise at a level which is called the working temperature This will depending on the type of work and the cooling capacity of the hydraulic system be be tween 20 40 C 68 104 F above the...

Page 16: ...e the ma chine is started u Check the locking function by pulling the drill steel outwards forcefully WARNING Vibration hazard Using inserted tools that do not fulfil the criteria men tioned below wil...

Page 17: ...ore start using the rock drill All these checks concern the serviceability of the rock drill Some concerns safety n Clean all labels Replace any that are missing or can not be read n Inspect the hoses...

Page 18: ...k drill 4 Turn the locking lever B clockwise to secure the pusher leg Make sure that the lever gets pushed all the way in 5 Fill the pusher leg with water by extracting and re tracting it a few times...

Page 19: ...extract the pusher leg 3 Turn the twist handle backwards C to retract the pusher leg For roof bolting version the twist handle is regulated in Pusher leg 6 3 Start and stop 6 3 1 Drilling n Use protec...

Page 20: ...ssion and rotation 7 Press the rock drill firmly against the material to be drilled Turn the twist handle to push the rock drill for ward by means of the pusher leg Increase to full throttle when coll...

Page 21: ...kplace Switch off the power source and shut off the incoming water supply 7 Maintenance Regular maintenance is a basic requirement for the con tinued safe and efficient use of the machine Follow the m...

Page 22: ...Replace worn components in good time 7 2 Checking for wear Check the wear in the drill bushings using the Epiroc gauge part number 3121 5690 03 Insert the gauge di agonally To check the wear twist th...

Page 23: ...at area behind the outer bushing were it will get best grip Use a screw driver as a handle and pull the bushing out A B C 3 Insert the wear gauge in one of the bushings corners and push it in against...

Page 24: ...bushings Failure to do this might cause water leakage 6 Reassemble the Drill steel Gaiter in it s groove and align it with the hexagonal shape of the bushing 7 4 Every 100 hours of operation or 3 tim...

Page 25: ...twist handle in off position and re start the power pack Rock drill lacks drilling power Insufficient available pressure Check main relief valve Low accumulator gas pressure nor mally associated with...

Page 26: ...with the hoses mounted but the power pack inactivated n Store the machine in a dry place 10 Disposal A used machine must be treated and scrapped in such a way that the greatest possible portion of th...

Page 27: ...min 12 2 6 Max drilling depth m in 2 4 94 5 Ambient temperature C F 5 40 41 104 11 2 Noise and vibration declaration statement Guaranteed sound power level Lwa according to EN ISO 3744 in accordance w...

Page 28: ...syndrome if its use is not adequately managed An EU guide to managing hand arm vibration can be found at http www humanvibration com humanvibration EU VIBGUIDE html We recommend a programme of health...

Page 29: ...ow conform to the provisions of EC Directive 2006 42 EC Machinery Directive and the harmonised standards mentioned below Pusher leg rock drills Nominal pressure bar Weight kg RD 100 22 x 159 120 26 Fo...

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Page 32: ...struction Tools PC AB 98001365 01 2020 09 24 Any unauthorized use or copying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part numbers...

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