
260
WSG-1068 ENGINE CONTROLS
Fuel Filter
The fuel filter is an inline filter assembly. Refer to
Section 4 for information on relieving fuel pressure,
disconnecting fuel lines and fuel filter replacement.
Fuel Pump Electrical Circuit
When the key is first turned “ON”, the GCP energizes
the fuel pump relay for two seconds to build up the fuel
pressure quickly. If the engine is not started within two
seconds, the GCP shuts the fuel pump off and waits
until the engine is cranked. When the engine is cranked
and crankshaft position signal has been detected by the
GCP, the GCP supplies 12 volts to the fuel pump relay
to energize the electric fuel pump.
An inoperative fuel pump will cause a “no-start”
condition. A fuel pump which does not provide enough
pressure will result in poor performance.
Coil-on-plug Ignition
The coil-on-plug ignition system controls fuel
combustion by providing a spark to ignite the
compressed air/fuel mixture at the correct time. To
provide optimum engine performance, fuel economy,
and control of exhaust emissions, the GCP controls the
spark advance of the ignition system. Coil-on-plug
ignition has the following advantages over a mechanical
distributor system:
No moving parts
Less
maintenance
Remote mounting capability
No mechanical load on the engine
More coil cooldown time between firing events
Elimination of mechanical timing adjustments
Increased available ignition coil saturation time
Elimination of high tension wires
The coil-on-plug design has individual coils mounted
directly over each spark plug. Each cylinder is paired
with its opposing cylinder in the firing order, so that one
cylinder on compression fires simultaneously with the
opposing cylinder on exhaust. The spark that occurs in
the cylinder on the exhaust stroke is referred to as a
“waste spark”.
The primary coils in the coil pack are triggered by the
“ignition coil feed#1” and ignition coil feed #2” signals
from the GCP.
Summary of Contents for WSG-1068
Page 1: ...WSG 1068 6 8 LITER INDUSTRIAL ENGINE SERVICE MANUAL EDI 1050180 March 2009 ...
Page 12: ...6 WSG 1068 GENERAL INFORMATION DIAGNOSIS AND TESTING Special Tools ...
Page 14: ...8 WSG 1068 GENERAL INFORMATION Symptom Chart Condition Possible Source Action ...
Page 15: ...9 WSG 1068 GENERAL INFORMATION ...
Page 48: ...32 WSG 1068 ENGINE Module View ...
Page 49: ...33 WSG 1068 ENGINE Engine Intake Components ...
Page 50: ...34 WSG 1068 ENGINE ...
Page 51: ...35 WSG 1068 ENGINE Low End Components ...
Page 52: ...36 WSG 1068 ENGINE ...
Page 53: ...37 WSG 1068 ENGINE Upper End Components ...
Page 54: ...38 WSG 1068 ENGINE ...
Page 55: ...39 WSG 1068 ENGINE Major Front End Components ...
Page 56: ...40 WSG 1068 ENGINE DIAGNOSIS AND TESTING Refer to Section 01 for basic mechanical concerns ...
Page 65: ...49 WSG 1068 ENGINE 4 Tighten the nuts and bolts in the sequence shown ...
Page 68: ...52 WSG 1068 ENGINE 4 Tighten the bolts in the sequence shown 5 Reinstall the PCV valve ...
Page 75: ...59 WSG 1068 ENGINE ...
Page 87: ...71 WSG 1068 ENGINE Camshaft Assembly Timing Mark Alignment ...
Page 88: ...72 WSG 1068 ENGINE Timing Chains Camshaft Gears and Crankshaft Gears Alignment ...
Page 137: ...121 WSG 1068 ENGINE 1 Remove the Camshaft Holding Tool from the camshaft 6250 ...
Page 143: ...127 WSG 1068 ENGINE 10 Install the roller followers 11 Remove the Valve Spring Spacer ...
Page 155: ...139 WSG 1068 ENGINE 35 Install the timing chain guides 6K297 ...
Page 172: ...156 WSG 1068 ENGINE SPECIFICATIONS ...
Page 173: ...157 WSG 1068 ENGINE ...
Page 174: ...158 WSG 1068 ENGINE ...
Page 180: ...164 WSG 1068 IGNITION SYSTEM ...
Page 188: ...172 WSG 1068 IGNITION SYSTEM Firing Order ...
Page 190: ...174 WSG 1068 IGNITION SYSTEM Harness Connector Pinout Description I O Input Output ...
Page 194: ...178 WSG 1068 IGNITION SYSTEM Engine Controls ...
Page 195: ...179 WSG 1068 IGNITION SYSTEM Engine Sensors part of SK2U1L 12A200 BA ...
Page 197: ...181 WSG 1068 IGNITION SYSTEM 90 Pin GCP Connector ...
Page 199: ...183 WSG 1068 IGNITION SYSTEM ...
Page 204: ...188 WSG 1068 FUEL SYSTEM ...
Page 225: ...209 WSG 1068 COOLING SYSTEM CHT Sensor Data Temperature Sensor Characteristics ...
Page 229: ...213 WSG 1068 COOLING SYSTEM PINPOINT TEST A LOSS OF COOLANT ...
Page 230: ...214 WSG 1068 COOLING SYSTEM PINPOINT TEST A LOSS OF COOLANT Continued ...
Page 232: ...216 WSG 1068 COOLING SYSTEM PINPOINT TEST B THE ENGINE OVERHEATS Continued ...
Page 233: ...217 WSG 1068 COOLING SYSTEM ...
Page 234: ...218 PINPOINT TEST B THE ENGINE OVERHEATS Continued WSG 1068 COOLING SYSTEM ...
Page 239: ...223 WSG 1068 CHARGING SYSTEM DIAGNOSIS AND TESTING Recommended Accessory Wiring ...
Page 243: ...227 WSG 1068 CHARGING SYSTEM Symptom Chart ...
Page 245: ...229 WSG 1068 CHARGING SYSTEM ...
Page 259: ...243 WSG 1068 STARTER SYSTEM ...
Page 278: ...262 WSG 1068 ENGINE CONTROLS Diagrams and Schematics Symbols ...
Page 279: ...263 WSG 1068 ENGINE CONTROLS GCP Power Distribution Box ...
Page 281: ...265 WSG 1068 ENGINE CONTROLS Power Distribution ...
Page 282: ...266 WSG 1068 ENGINE CONTROLS Ignition System ...
Page 283: ...267 WSG 1068 ENGINE CONTROLS Starting System ...
Page 284: ...268 WSG 1068 ENGINE CONTROLS Charging System ...
Page 285: ...269 WSG 1068 ENGINE CONTROLS Engine Controls Sensors 1 of 2 ...
Page 286: ...270 WSG 1068 ENGINE CONTROLS Engine Controls Sensors 2 of 2 ...
Page 287: ...271 WSG 1068 ENGINE CONTROLS Fuel Injectors ...
Page 289: ...273 Engine Controls Dry Fuel EPR ...
Page 290: ...274 WSG 1068 ENGINE CONTROLS Engine Component Locator View ...
Page 305: ...289 WSG 1068 ENGINE CONTROLS Engine Performance While Under Load ...
Page 306: ...290 WSG 1068 ENGINE CONTROLS Engine Concerns ...
Page 315: ...299 WSG 1068 ENGINE CONTROLS SPECIFICATIONS ...
Page 320: ...304 WSG 1068 METRICS ENGLISH METRIC CONVERSION ...
Page 321: ...305 WSG 1068 METRICS DECIMAL AND METRIC EQUIVALENTS TORQUE CONVERSION ...
Page 323: ...307 WSG 1068 METRICS ...
Page 324: ...308 WSG 1068 METRICS ...
Page 325: ...309 WSG 1068 METRICS ...
Page 326: ...310 WSG 1068 METRICS ...
Page 327: ...311 WSG 1068 METRICS ...
Page 328: ...312 WSG 1068 METRICS ...
Page 329: ...313 WSG 1068 METRICS ...
Page 330: ...314 ...