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Enerzone Solution 1.6 AGENCY PHASE II CERTIFIED WOOD, Installation And Operation Manual

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Enerzone Solution 1.6 AGENCY PHASE II CERTIFIED WOOD Installation And Operation Manual Download Page 1

 

45663A 

Printed in Canada 

12-08-2014 

 

INSTALLATION 

AND OPERATION 

MANUAL

 

Solution 1.6 

US ENVIRONMENTAL PROTECTION 

AGENCY PHASE II CERTIFIED WOOD 

STOVE 

 

 

 

Safety tested according to ULC S627, UL 737 

and UL 1482 Standards  by 

Intertek Testing Services 

 

 

www.enerzone-intl.com 

Stove Builder International Inc. 

250, rue de Copenhague, 

St-Augustin-de-Desmoures 

(Quebec) Canada  G3A 2H3 

Tel: (418) 878-3040 

Fax: (418) 878-3001 

READ AND KEEP THIS MANUAL FOR REFERENCE 

 

This  manual  is  available  for  free  download  on  the  manufacturer’s  web  site.  It  is  a 
copyrighted  document.  Re-sale  is  strictly  prohibited.  The  manufacturer  may  update  this 
manual  from  time  to  time  and  cannot  be  responsible  for  problems,  injuries,  or  damages 
arising out of the use of information contained in any manual obtained from unauthorized 
sources. 

Summary of Contents for Solution 1.6 AGENCY PHASE II CERTIFIED WOOD

Page 1: ...Inc 250 rue de Copenhague St Augustin de Desmoures Quebec Canada G3A 2H3 Tel 418 878 3040 Fax 418 878 3001 READ AND KEEP THIS MANUAL FOR REFERENCE This manual is available for free download on the manufacturer s web site It is a copyrighted document Re sale is strictly prohibited The manufacturer may update this manual from time to time and cannot be responsible for problems injuries or damages ar...

Page 2: ...rly installed a house fire may result To reduce the risk of fire follow the installation instructions Contact local building or fire officials about restrictions and installation inspection requirements in your area Please read this entire manual before you install and use your new stove Failure to follow instructions may result in property damage bodily injury or even death It is important that y...

Page 3: ... Burned 11 3 2 How to Prepare or Buy Good Firewood 11 3 2 1 What is Good Firewood 11 3 2 2 Tree Species 11 3 2 3 Log Length 12 3 2 4 Piece Size 12 3 2 5 How to Dry Firewood 13 3 2 6 Judging Firewood Moisture Content 13 3 3 Manufactured Logs 14 4 Operating Your Stove 14 4 1 The use of a fire screen 14 4 2 Your First Fires 15 4 3 Lighting Fires 15 4 3 1 Conventional Fire Starting 15 4 3 2 The Top Do...

Page 4: ...terial 27 7 1 Location of the certification label 27 7 2 Clearances to Walls and Ceiling 28 7 3 Floor protector 30 7 4 Reducing Wall and Ceiling Clearances Safely 30 7 4 1 Shield Construction Rules 31 7 4 2 Table of Clearance Reduction Percentages 33 8 The Venting System 34 8 1 General 34 8 2 Suitable Chimneys 34 8 2 1 Factory built Metal Chimneys 34 8 2 2 Factory built Metal Chimneys in mobile ho...

Page 5: ... Installing the Optional Air Mate AC01362 47 Appendix 5 Installing the Fresh Air Kit AC01336 AC01348 48 Appendix 6 Installing the Fire Screen AC01342 51 Appendix 7 Installation and Use of Optional Air Circulation Fan and Thermodisc 52 Appendix 8 Installation of Secondary Air Tubes and Baffle 53 Appendix 9 Exploded Diagram and Parts List 55 ENERZONE LIMITED LIFETIME WARRANTY 58 ...

Page 6: ...UNCTION WITH A FIRE SCREEN AC01342 SOLD SEPARATELY THE DOOR MAY BE OPEN OR FIRE SCREEN REMOVED ONLY DURING LIGHTING PROCEDURES OR RELOADING ALWAYS CLOSE THE DOOR OR PUT BACK THE FIRE SCREEN AFTER IGNITION DO NOT LEAVE THE STOVE UNATTENDED WHEN THE DOOR IS OPENED WITH OR WITHOUT FIRE SCREEN NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL NAPHTHA FUEL OIL MOTOR OIL KEROSENE CHARCOAL LIGHTER FLUID OR S...

Page 7: ...94 5 lb 134 kg Firebox Volume 1 6 cu ft 0 045 m3 Maximum Log Length 17 east west Flue Outlet Diameter 6 150 mm diameter vertical Baffle Material C cast Burn time and heating capacity may vary subject to location in home chimney draft chimney diameter locality heat loss factors climate fuels and other variables The EPA test fuel is dimensional Douglas fir pieces stapled together into cribs with air...

Page 8: ...8 Solution 1 6 Installation and Operation Manual ...

Page 9: ...ral factors including the correct sizing and location of the stove the size layout and age of your home and your climate zone Three season vacation homes can usually be heated with smaller stoves than houses that are heated all winter 2 3 The Benefits of Low Emissions and High Efficiency The low smoke emissions produced by the special features inside the Solution 1 6 firebox mean that your househo...

Page 10: ...g the manufacturing process meets the latest air quality requirements with regards to VOC reduction or elimination The air tubes are stainless steel which can also be recycled The C Cast baffle is made of an aluminosilicate fibre material that is compressed with a binder to form a rigid board C Cast can withstand temperatures above 2 000 F It is not considered hazardous waste Disposal at a landfil...

Page 11: ...pruce birch and poplar other low density species to burn and yet they can heat their homes successfully Homeowners with access to both hardwood and softwood fuel sometimes use both types for different purposes For example softer woods make good fuel for relatively mild weather in spring and fall because they light quickly and produce less heat Softwoods are not as dense as hardwoods so a given vol...

Page 12: ...s more quickly when it is split Large unsplit rounds can take years to dry enough to burn Even when dried unsplit logs are difficult to ignite because they don t have the sharp edges where the flames first catch Logs as small as 3 75 mm should be split to encourage drying Wood should be split to a range of sizes from about 3 to 6 75 mm to 150 mm in cross section Having a range of sizes makes start...

Page 13: ...ruce and poplar aspen can be dry enough to burn after being stacked in the open for only the summer months hardwoods like oak maple and ash can take one or even two years to dry fully especially if the pieces are big firewood dries more quickly when stacked in the open where it is exposed to sun and wind it takes much longer to dry when stacked in a wood shed firewood that is ready to burn has a m...

Page 14: ...ouble wall stove pipe The thermometer should be placed about 18 457 mm above the stove Higher temperatures can lead to overheat and damage your stove 4 Operating Your Stove 4 1 The use of a fire screen This stove has been tested for use with an open door in conjunction with a fire screen AC01342 sold separately Make sure the fire screen is properly secured on the stove to avoid any risk of fire Wh...

Page 15: ...ot fire burning quickly A fire that starts fast produces less smoke and deposits less creosote in the chimney Here are three popular and effective ways to start wood fires 4 3 1 Conventional Fire Starting The conventional way to build a wood fire is to bunch up 5 to 10 sheets of plain newspaper and place them in the firebox Next place 10 or so pieces of fine kindling on the newspaper This kindling...

Page 16: ...g across those log cabin style Light the newspaper 4 3 4 Using Fire Starters Many people like to use commercial fire starters instead of newspaper Some of these starters are made of sawdust and wax and others are specialized flammable solid chemicals Follow the package directions for use Gel starter may be used but only if there are no hot embers present Use only in a cold firebox to start a fire ...

Page 17: ... chimney draft to draw the ash dust into the stove and prevent it from coming into the room After ashes have been removed from the stove and placed in a tightly covered metal container they should be taken outside immediately The closed container of ashes should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal Ashes normally cont...

Page 18: ... stove This heat surge is welcome when the room temperature is a little lower than desirable but not welcome if the space is already warm Therefore allow each load of wood to burn down so that the space begins to cool off a little before loading Letting the space cool before loading is one of the secrets to clean burning and effective zone heating 4 4 5 Turning Down the Air Supply Once the firewoo...

Page 19: ...se heat In this case use soft wood species and place the logs compactly in the firebox so the pieces are packed tightly together You will need to fire the load hot for long enough to fully char the log surfaces before you can turn the air down Make sure the fire is flaming brightly before leaving the fire to burn 4 4 6 3 High Output Fires for Cold Weather When the heat demand is high during cold w...

Page 20: ... load the firebox for a much longer burn Shorter burn cycles make it easier to match the heat output of the stove to the heat demand of the space 4 4 6 5 North South Fires Versus East West Fires In fireboxes that are roughly square wood can be loaded so that looking through the glass door you see the ends of the logs north south or the sides of the logs east west East west loads that are built com...

Page 21: ...th a damp cloth or paper towel and then drying Never try to clean the glass when the stove is hot In spring and fall when the stove is run at lower temperatures you may see some light brown stains forming especially at the lower corners of the glass This indicates that the fire has been smoky and some of the smoke has condensed on the glass When the weather is mild you may find that letting the fi...

Page 22: ...nd the key path pin B 3 Remove or add one washer A as needed Keep the removed washer for future adjustment 4 Re install the key path pin in the key way and slide the latch along it 5 Secure with the nut 5 1 3 Replacing the Door Gasket It is important to maintain the gasket in good condition After a year or more of use the door gasket will compress and become hard which may allow air to leak past i...

Page 23: ...reglass Remove the glass retaining screws A and clips B then both metal frames C that hold the glass to the door frame E Lift out the glass D and pull off the old gasket This is a good time to clean the glass thoroughly The gasket must be centred on the edge of the glass To do this easily peel back a section of the paper covering the adhesive and place the gasket on a table with the adhesive side ...

Page 24: ...p of the chimney Severe chimney fires can damage even the best chimneys Smouldering smoky fires can quickly cause a thick layer of creosote to form When you avoid smouldering so the exhaust from the chimney is mostly clear creosote builds up more slowly Your new stove has the right characteristics to help you to burn clean fires with little or no smoke resulting in less creosote in the chimney 5 2...

Page 25: ...s and stiff plastic brushes The brush is forced up and down inside the chimney flue to scrub off the creosote The chimney connector assembly should always be cleaned at the same time the chimney is cleaned CAUTION Operation of your stove without the baffle may cause unsafe and hazardous temperature conditions and will void the warranty NOTE Before installing the firebrick check to ensure that none...

Page 26: ...ESTING AUTHORITY VIOLATES CSA B365 CANADA AND ANSI NFPA 211 USA CONNECT THIS STOVE ONLY TO A LISTED FACTORY BUILT CHIMNEY FOR USE WITH SOLID FUEL OR TO A LINED MASONRY CHIMNEY CONFORMING TO NATIONAL AND LOCAL BUILDING CODES IF REQUIRED A SUPPLY OF COMBUSTION AIR SHALL BE PROVIDED TO THE ROOM OR SPACE DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY AIR DISTRIBUTION DUCTWORK UNLESS SPECIFICALLY APP...

Page 27: ...eys for Residential Type and Building Heating Appliances UL 103 HT and ULC S629 or to a code approved masonry chimney with a flue liner 7 Clearances to Combustible Material The clearances shown in this section have been determined by test according to procedures set out in safety standards ULC S627 Canada UL1482 U S A and UL737 U S A When the stove is installed so that its surfaces are at or beyon...

Page 28: ...4 629 mm F 18 457 mm 17 451 mm K 48 1220 mm 48 1220 mm L 84 213 cm 84 213 cm CLEARANCES DOUBLE WALL PIPE CANADA USA A 12 305 mm 12 305 mm B 16 406 mm 16 406 mm C 6 152 mm 6 152 mm D 15 400 mm 15 400 mm E 24 629 mm 24 629 mm F 15 400 mm 15 400 mm K 48 1220 mm 48 1220 mm L 84 213 cm 84 213 cm With the air mate option installed AC01362 sold separately Clearances A can be reduced to 7 178 mm and D to ...

Page 29: ...Solution 1 6 Installation and Operation Manual 29 Clearances to combustible materials and floor protection ...

Page 30: ...e floor protection at the back of the stove is limited to the stove s required clearance if such clearance is smaller than 8 inches 203 mm Note 2 Only required under the horizontal section of the connector Must exceed each side of the connector by at least 2 inches 51 mm 7 4 Reducing Wall and Ceiling Clearances Safely It is often desirable to reduce the minimum installation clearances by placing t...

Page 31: ...low full vertical ventilation A Minimum clearance between the appliance top and an unshielded combustible ceiling 1397 mm 55 in B Shield extension above appliance 500 mm 20 in C Minimum space behind shield 25 mm 1 in In Canada 21 mm 7 8 in D Clearance along the bottom of shield minimum 25 mm 1 in and maximum 75 mm 3 in E Minimum clearance along the top of shield at ceiling 75 mm 3 in F Mounting ha...

Page 32: ...32 Solution 1 6 Installation and Operation Manual Clearances for shield construction ...

Page 33: ...bustible material on non combustible board spaced out at least 25 mm 1 in by non combustible spacers 50 18 po 33 24 po Ceramic tiles or equivalent non combustible material on non combustible board with a minimum of 24 gauge 0 61 mm sheet metal backing spaced out at least 25 mm 1 in by non combustible spacers 67 12 po 50 24 po Brick spaced out at least 25 mm 1 in by non combustible spacers 50 18 po...

Page 34: ...ast 5 inches Canada only or no more than 7 inches is permitted if it allows the proper venting of combustion gases and that such application is verified and authorized by a qualified installer Otherwise the diameter of the flue should be 6 inches To be suitable a factory built metal chimney must comply with UL 103 HT U S A or ULC S629 Canada 8 2 1 Factory built Metal Chimneys These are sometimes r...

Page 35: ... a mobile home roof flashing and seal it with silicone 8 2 3 Masonry Chimneys The stove may also be connected to a masonry chimney provided the chimney complies with the construction rules found in the building code enforced locally The chimney must have either a clay liner or a suitably listed stainless steel liner If the masonry chimney has a square or rectangular liner that is larger in cross s...

Page 36: ... in the stove slow kindling of new fires and smoke roll out when the door is opened for loading There are two guidelines to follow First the chimney should be installed up through the heated space of the house not out and up an outside wall Second the chimney should penetrate the top of the building at or near the highest heated space 8 4 1 Why inside chimneys are preferred Venting systems that ri...

Page 37: ...the house relative to outside and a slightly positive pressure zone high in the house If there is no fire burning in a heater connected to a chimney that is shorter than the warm space inside the house the slight negative pressure low in the house will compete against the desired upward flow in the chimney There are two reasons why the chimney in the house at right will cold backdraft when it is c...

Page 38: ...ply of combustion air for your wood stove is from the room in which it is installed Room air is already preheated so it will not chill the fire and its availability is not affected by wind pressures on the house Contrary to commonly expressed concerns almost all tightly sealed new houses have enough natural leakage to provide the small amount of air needed by the stove The only case in which the w...

Page 39: ...common in the past can result in house fires The best flue pipe assembly is one that rises straight up from the stove to the base of the chimney with no elbows Straight assemblies are less likely to cause problems like smoke roll out when the door is opened for loading They are also more stable and easier to maintain than assemblies with elbows Horizontal runs of flue pipe should be avoided where ...

Page 40: ...nimum upward slope towards the chimney 20 mm m 1 4 in ft One end of the assembly must be securely fastened to the flue collar with 3 sheet metal screws and the other end securely fastened to the chimney There must be provision for cleaning of the pipes either through a clean out or by removal of the pipe assembly Removal of the assembly should not require that the stove be moved The male ends of t...

Page 41: ...stove See installation instructions below 1 Remove the firebricks the ash dump plug and the loading door from the stove to avoid breaking any parts and facilitate handling in the followings steps 2 Gently flip the stove on its back 3 Remove the 2 transport support bracket A which can be discarded Keep the 4 bolts B washers C and nuts D since they will be required in step 5 ...

Page 42: ...he pedestal g with 2 screws f Then secure the pedestal backing panel to the rear of the pedestal 5 Secure pedestal base to the underside of the firebox using the bolts washers and nuts removed in step 3 Note Insert each bolt from the inside of the firebox this will allow the bricks to sit more evenly on the floor of the firebox ...

Page 43: ...se 7 Open the ash drawer h lid then slide it into the front opening of the pedestal 8 Position the stove for its installation and reinstall the bricks ash plug and loading door see Appendix 9 Exploded Diagram and Parts List for bricks layout Note Make sure that baffle components have not moved during the leg installation process since a flue blockage may occur ...

Page 44: ...sit more evenly on the floor of the firebox 5 Gently flip the stove back on its legs making sure not to put too much weight on the rear legs 6 Open the ash drawer J lid then slide it on the left and right bend of the legs support brackets 9 Position the stove for its installation and reinstall the bricks ash plug and loading door see Appendix 9 Exploded Diagram and Parts List for bricks layout Not...

Page 45: ...tall the door overlay See figure below for installation instructions Position the overlay A on the door frame and secure it from the inside of the door using the 4 included screws B To facilitate the installation do not tighten the screws until they are all installed Note It is not necessary to remove the glass or any other component to install the overlay ...

Page 46: ...lide the panels towards the front to release them from the front brackets 3 Choose between the gold or nickel U shaped decorative insert and remove the protection film before their installation 4 Align the decorative inserts with the top and bottom slots of the front edge of the panels Then push the decorative inserts to clip them into place See detail A 5 Slide the panels into the front brackets ...

Page 47: ...NERZONE wood stoves can be equipped with an optional air mate This device accumulates heat and increases the air flow See below for installation instructions 1 Remove the 3 screws holding the rear heat shield deflector K 2 Position the air mate L on top of the stove and fix it in place using the 3 screws removed in step 1 ...

Page 48: ...resh Air Kit AC01336 AC01348 This mobile home approved stove requires installation of a fresh air kit D and an insulated fresh air intake pipe E sold separately When installed with a fresh air kit the stove must be anchored to the floor Installation of AC01336 Wall installation ...

Page 49: ...Solution 1 6 Installation and Operation Manual 49 Floor installation ...

Page 50: ...50 Solution 1 6 Installation and Operation Manual Installation of AC01348 Wall installation Floor installation ...

Page 51: ...pening Lean the upper part of the fire screen against the top door opening making sure to insert the top fire screen brackets behind the primary air deflector as in Detail A Lift the fire screen upwards and push the bottom part towards the stove then let the fire screen rest on the bottom of the door opening Warning Never leave the stove unattended while in use with the fire screen ...

Page 52: ...hen using the optional fan allow the stove to reach operating temperature approximately one hour before turning it on The increased airflow from the fan cools the firebox and could affect the start up combustion efficiency if the fan is turned on too early You can also install the thermodisc kit included with your stove to enable the fan to start or stop automatically when the stove is hot or too ...

Page 53: ...ole Then lift and insert the left end of the tube into the rear left channel 2 Align the notch in the left end of the tube with the key of the left air channel hole Using a Wise grip hold the tube and lock it in place by turning the tube as shown in detail A Make sure the notch reaches the end of the key way 3 Repeat step 1 and 2 for the other secondary air tubes 4 To remove the tubes use the abov...

Page 54: ...ir tubes A can be replaced without removing the baffle board B Important Notes The air tubes are identified for placement as follows Model Type of tube Solution 1 6 Front 30 holes of 0 140 Middle front 30 holes of 0 136 Middle rear 20 holes of 0 147 Rear 15 holes of 0 128 ...

Page 55: ...Solution 1 6 Installation and Operation Manual 55 Appendix 9 Exploded Diagram and Parts List ...

Page 56: ... SILICONE KIT 1 4 X 1 2 X11 1 7 30123 SCREW 8 32 X 5 8 PAN QUADREX ZINC 2 8 AC09170 REMPLACEMENT HANDLE AND LATCH KIT 1 9 30224 LOCKNUT 3 8 16 HEX 1 10 30033 STEEL DOOR LATCH 1 11 30205 ZINC WASHER ID 13 32 X OD 13 16 2 12 30533 LATCH KEY PATH PIN 1 13 SE54585 REPLACEMENT GLASS WITH GASKET 9 1 8 X 15 1 14 AC06400 BLACK SELF ADHESIVE GLASS GASKET KIT 6 1 15 PL54586 GLASS RETAINER FRAME 2 16 SE53585...

Page 57: ...03095 120 CFM BLOWER WITH VARIABLE SPEED CONTROL 1 44 60013 POWER CORD 96 X 18 3 type SJT 1 45 44070 CROSSFLOW BLOWER 115V 60Hz 56W B 1 46 44080 RHEOSTAT WITH NUT 1 47 44087 RHEOSTAT NUT 1 48 44085 RHEOSTAT KNOB 1 49 AC05530 THERMODISC KIT 1 49 AC02055 QUICK CONNECT THERMODISC 1 50 44046 THERMODISC F110 20F 1 51 24096 ROUND CAST IRON ASH PLUG 1 52 29001 4 X 8 X 1 1 4 REFRATORY BRICK HD 6 53 PL3606...

Page 58: ... must not exceed the wholesale price of the replacement part All parts and labour costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by refunding...

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