EnerSys EI3-MR-5C Owner'S Manual Download Page 1

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AM-IMPAQ-OM

Rev AB October 2018

IMPORTANT

Read and understand your user’s manual before installing, operating or servicing this

product.

DO NOT DESTROY THIS BOOK

Model: EI1/EI3

IMPAQ™ Battery Charger

Owner’s Manual

To automatically be connected to your closest Service Center, call us toll-free at:

1-800-ENERSYS (1-800-363-7797)

Summary of Contents for EI3-MR-5C

Page 1: ...your user s manual before installing operating or servicing this product DO NOT DESTROY THIS BOOK Model EI1 EI3 IMPAQ Battery Charger Owner s Manual To automatically be connected to your closest Serv...

Page 2: ...rofile 11 Opportunity Profile 11 Operation 11 Daily Charge 11 STD Flooded IEI Profile 11 VRLA Profile 11 Equalization Charging 12 Refresh Charging 12 Operating Instructions 12 Control Panel 13 Menu Ac...

Page 3: ...nnel can service this equipment De energize all AC and DC power connections before servicing the charger 8 The charger is not for outdoor use 9 Do not expose the charger to moisture Operating conditio...

Page 4: ...t be replaced when adding or removing modules permanently in the field Part Number and UL Model Number The UL Model Number specifies the characteristics of a full cabinet charger while the Part Number...

Page 5: ...I 10 5 7 5 3 3 5 2 5 J 14 0 10 0 4 3 5 2 5 K 17 5 5 3 5 L 21 0 6 3 5 M 24 5 7 3 5 N 28 0 8 3 5 Cabinet Size Gauge Letter Codes The following table describes the letter codes to be used in charger part...

Page 6: ...dicate the AC line voltage s and AC line frequency at which the charger can be operated Letter Code Voltage s Volts RMS Line Frequency Hertz Comments A 120 50 60 120 VAC only C 600 50 60 600 VAC only...

Page 7: ...gned to charge is given in this part of the nameplate L A Lead Acid Max AH This is the maximum amp hours capacity of this cabinet No Cells This is the number of battery cells this unit will charge Thi...

Page 8: ...the charger cabinet AC Amps This is the AC current that this charger will draw with the number of power modules shown in Configured Ratings nameplate DC Amps This is the DC current that this charger...

Page 9: ...Mounting Dimensions section at the end of this manual for proper bolt pattern Charger should be permanently fastened in place For shelf mounting part number 159 6LA22723 is required two per charger NO...

Page 10: ...with branch circuit protection in accordance with the Breaker Fuse Chart table in this manual and the National Electrical Code NFPA 70 Breaker Fuse Chart AC Amps A Breaker Fuse size A 1 12 15 12 1 16...

Page 11: ...range of the cell and ampere hour rating marked on the nameplate Attempting to charge other battery designs with this charger could cause damage to the battery Starting the Charge Cycle When a batter...

Page 12: ...ed It includes a start rate of up to 25 of the battery s 6 hour rated amp hour capacity and requires an equalize charge performed once a week The weekly equalize charge can be programmed to run automa...

Page 13: ...it is connected to the charger OPERATING INSTRUCTIONS The IMPAQ series of chargers are compatible with batteries of 12 24 36 48 60 64 72 and 80 volts depending on the version supplied Battery recognit...

Page 14: ...or desulfation 5 Navigation DOWN button Navigate menus Change values 6 Navigation LEFT ESC button Enter Main Menu Scroll left Exit menus 7 RED fault indicator OFF no fault FLASHING ongoing fault dete...

Page 15: ...cycles Memo menu View of faults alarms etc Status menu USB functions USB menu Setting of date language and others Parameters menu Management of password Password menu MEMORIZATIONS Memorizations Displ...

Page 16: ...complete U start Battery voltage at start of charge Vpc Fault Fault Codes U end Battery voltage at end of charge Vpc CFC Termination code for service tech I end Current at end of charge STATUS This me...

Page 17: ...tric EU or imperial US units for temperature length and cable gauge Display Set screen saver function Contrast Modifies the display contrast level 20 to 29 Screen Saver Enable or Disable the screen sa...

Page 18: ...ut pressing the Stop Start button the display will show the following information Charger Idle Display Ref Description 1 Charger DC voltage Charge current 2 Firmware version 3 Selected charge profile...

Page 19: ...the display will begin alternating between the following charging information Ref Description 1 Charge profile 2 Pending equalize symbol if selected 3 Charge current 4 Charge AH 5 Charge voltage tota...

Page 20: ...tarted the output current will be set to the value saved in the charger configuration 2 The start of the equalization charge is indicated by the message EQUAL During the equalization charge the charge...

Page 21: ...DF5 No Battery requires inspection Non critical fault Check battery cables for condition and size check for loose connections check for defective cells DF7 No Inspect battery Non critical fault This w...

Page 22: ...module s is are displayed red led flashing Check power modules If all modules in DF1 fault a DF1 error will follow DEF ID Yes Blocking fault one or more modules are not compatible with the charger con...

Page 23: ...hould be kept clean and tight The unit especially the heatsink should be periodically cleaned with an air hose to prevent any excessive dirt build up on components Care should be taken not to bump or...

Page 24: ...IMPAQ Owner s Manual AM IMPAQ OM Rev AB October 2018 23 1 kW STAND ALONE CABINET MOUNTING DIMENSIONS Dimensions shown are in inches...

Page 25: ...IMPAQ Owner s Manual AM IMPAQ OM Rev AB October 2018 24 1 kW 3 BAY CABINET MOUNTING DIMENSIONS Dimensions shown are in inches...

Page 26: ...IMPAQ Owner s Manual AM IMPAQ OM Rev AB October 2018 25 1 kW 6 BAY CABINET MOUNTING DIMENSIONS Dimensions shown are in inches...

Page 27: ...IMPAQ Owner s Manual AM IMPAQ OM Rev AB October 2018 26 3 5 kW 2 and 4 BAY CABINET MOUNTING DIMENSIONS Dimensions shown are in inches...

Page 28: ...IMPAQ Owner s Manual AM IMPAQ OM Rev AB October 2018 27 3 5 kW 6 BAY CABINET MOUNTING DIMENSIONS Dimensions shown are in inches...

Page 29: ...IMPAQ Owner s Manual AM IMPAQ OM Rev AB October 2018 28 3 5 kW 8 BAY CABINET MOUNTING DIMENSIONS Dimensions shown are in inches...

Page 30: ...20 6 3 105 4 AWG EI1 CM 2A 120 16 2 1 12 5 20 12 3 60 4 AWG EI1 CM 3A 120 18 1 12 5 30 18 24 3 42 33 4 AWG EI1 BP 1A 120 9 4 1 16 5 15 6 2 70 2 0 EI1 BP 2A 120 10 8 1 16 5 15 12 2 40 2 0 EI1 BP 3A 120...

Page 31: ...20 240 5 6 5 2 4 8 1 16 6 15 6 2 70 2 0 EI1 BP 2G 208 220 240 10 8 10 2 9 4 1 16 6 15 12 2 70 2 0 EI1 BP 3G 208 220 240 11 6 11 2 10 1 16 6 15 18 24 2 48 36 2 0 EI1 CP 1G 208 220 240 8 4 7 8 7 2 1 16...

Page 32: ...18 24 17 5 200 200 200 3 0 EI3 LP 4G 208 220 240 44 4 42 0 38 4 3 6 HW 12 18 24 21 240 240 240 3 0 EI3 MR 4G 208 220 240 51 8 49 44 8 3 6 HW 12 18 24 24 5 280 280 280 3 0 EI3 NR 4G 208 220 240 59 2 56...

Page 33: ...20 240 61 6 58 4 53 6 3 4 HW 36 40 28 200 200 3 0 EI3GGR 5G 208 220 240 15 4 14 6 13 4 3 12 L15 30 36 40 3 5 3 5 25 25 25 25 3 0 3 0 EI3GHR 5G 208 220 240 23 1 21 9 20 1 3 10 L15 30 36 40 3 5 7 0 25 2...

Page 34: ...20 210 195 180 3 0 3 0 EI3IIR 4Y 400 33 6 3 8 CS8165C 12 18 24 10 5 10 5 210 195 180 210 195 180 3 0 3 0 EI3IJR 4Y 400 39 2 3 6 HW 12 18 24 10 5 14 0 210 195 180 280 260 240 3 0 3 0 EI3JJR 4Y 400 44 8...

Page 35: ...L8 20 12 3 5 80 1 0 EI1 GL 3Y 480 7 1 1 14 L8 20 18 24 3 5 50 50 1 0 EI1 HL 2Y 480 11 6 1 14 L8 20 12 7 160 1 0 EI1 HL 3Y 480 14 2 1 14 L8 20 18 24 7 100 100 1 0 EI1 HN 2Y 480 11 6 1 14 L8 20 12 7 160...

Page 36: ...8 24 10 5 10 5 240 240 180 240 240 180 3 0 3 0 EI3IJR 4Y 480 33 6 3 8 CS8165C 12 18 24 10 5 14 0 240 240 180 320 320 240 3 0 3 0 EI3JJR 4Y 480 38 4 3 6 HW 12 18 24 14 0 14 0 320 320 240 320 320 240 3...

Page 37: ...4 3 0 3 0 EI3 GL 4C 600 3 8 3 10 L17 30 12 18 24 3 5 80 80 60 1 0 EI3 HL 4C 600 7 6 3 10 L17 30 12 18 24 7 160 160 120 1 0 EI3 GN 4C 600 3 8 3 10 L17 30 12 18 24 3 5 80 80 60 3 0 EI3 HN 4C 600 7 6 3 1...

Page 38: ...3 10 L17 30 36 40 3 5 40 36 3 0 EI3 HN 5C 600 7 6 3 10 L17 30 36 40 7 80 72 3 0 EI3 IN 5C 600 11 4 3 10 L17 30 36 40 10 5 120 108 3 0 EI3 JN 5C 600 15 2 3 12 L17 30 36 40 14 160 144 3 0 EI3 IP 5C 600...

Page 39: ...Output Charger Cable AWG Voltage Max Amps Phase Min Cord AWG NEMA Plug Cells kW Max Current A EI3JJR 5C 600 30 4 3 8 3765C 36 40 14 0 14 0 160 144 160 144 3 0 3 0 EI3 MR 5C 600 26 6 3 8 3765C 36 40 2...

Page 40: ...IMPAQ Owner s Manual AM IMPAQ OM Rev AB October 2018 39 MAINTENANCE LOG 1 Modifications to Factory Settings Date Variable Change Service Technician 2 Service Date Description Service Technician...

Page 41: ...ect to revisions without prior notice E O E ENERSYS WORLD HEADQUARTERS 2366 Bernville Road Reading PA 19605 1 800 EnerSys Fax 1 610 372 8613 www enersys com ENERSYS CANADA INC 61 Parr Boulevard Unit 3...

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