Enerpac EVOP12140 Operation And Maintenance Manual Download Page 24

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L4540

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4.  Check for alarms in the touch screen. If any alarm 

has came up, check and solve the root cause and 

push the reset alarm button in the electric cabinet 

(Figure 3, item 4).

5.  Switch ON the motor in the electric cabinet (Figure 

3, item 6).

9.2  Switching OFF the system

Follow the next steps to switch off the system:
1.  Push the Stop Motor button to switch off the motor 

from the EVOP’s electric cabinet (Figure 3, item 6).

2.  Switch off the EVOP from the EVOP’s electric 

cabinet (Figure 3, item 2).

9.3  Cylinder calibration

Calibration operation must be carried out depending on 

how the hook of the stroke sensor is attached. If the 

hook is attached to the plunger, the calibration must be 

done. If the hook is attached directly to the load to be 

moved, then the calibration must be avoided. A cylinder 

with an internal stroke sensor must be calibrated too. 

Refer to Figure 

1

8 for details.

  WARNING

Enerpac recomends to always set the layout of the 

cylinders in such a way that the calibration is allowed. 

Malfunctioning or cylinder damage can occur if 

cylinders are not calibrated or are wronly calibrated.

In order to calibrate correctly the cylinder, follow the 

steps below:
1.  Go to Special Parameters screen and enable the 

calibration capacity. Refer to Figure 17.

2.  Go to Calibration screen. Refer to paragraph 8.6.
3.  Select Manual mode.
4.  Select downward button.
5.  Switch on the motor on the EVOP’s electric cabinet.
6.  Press and hold Start Cycle button in the pendant 

(Figure 4, item 3) until the cylinder is completely 

retracted.

7.  Press and hold for 3 seconds the calibration button 

in the calibration screen. The Absolute position 

value will become zero when the calibration has 

been performed.

Sometimes some error can be performed during the 

calibration works. Push reset calibration button for 3 

seconds and the last configuration will be set. Restart 

again the previous steps to restart the calibration.

9.4  Manual Mode

Manual mode is used to move cylinders in a free way. 

This mode is mainly used for cylinder prework checks 

and cylinder positioning.

Be informed that with this mode the cylinders do not 

make a synchronized movement between them.

In order to work with this mode, follow the steps below:
1.  Ensure that all elements are correctly plugged and 

there are no active alarms.

2.  Go to manual screen. Refer to paragraph 8.10 for 

further details.

3.  Select manual button.
4.  Select the cylinder movement outward or inward.
5.  Start motor in the EVOP electric cabinet.
6.  Press and hold down the Start Cycle button in the 

pendant (Figure 4, item 3). Cylinder will be moved 

until button is released. 

7.  When cylinder’s plunger is placed in the desired 

position, release cycle button and the movement 

will be stopped.

9.5  Preload Mode

Enerpac recommends carrying out this step prior to 

lifting a structure in Automatic mode to ensure cylinder 

is in full contact with the structure prior to lifting. The 

operator should enter a small load value, for example  

20 kN (2 ton), to ensure the cylinder withstands that 

value of the load.
This mode allows to have a real reference of the position 

of the load, and avoid unladen work.
In order to work with this mode, follow the steps below:
1.  Ensure that all elements are correctly plugged and 

there are no active alarms.

2.  Go to Preload screen. Refer to paragraphs 8.11 for 

screen details.

3.  Select the Load mode button.
4.  Type the final load that cylinder must reach.
5.  Switch on the motor in the EVOP electric cabinet.
6.  Press the Start Cycle button in the pendant (Figure 

4, item 3).

7.  When cylinder reaches the final load, the system 

will stop the cycle.

When this movement has been finished the system 

has a real reference of the position of the load. When 

cylinder is touching the load, the operator must press 

reset button to have a new zero for the relative position.
Enerpac recommends also making an Offset when the 

cylinder has reached the final load after performing 

the Preload mode. Using this step the user will have a 

provisional zero in case of needed.

9.6  Automatic Mode

In this work mode the user types a Delta value (an 

increment in distance) for the cylinder.
In order to work with this mode, follow the steps below:
1.  Ensure that all elements are correctly plugged and 

there are no active alarms.

2.  Go to Automatic screen. Refer to paragraph 8.12 

for further details.

3.  Select the automatic mode button.

Summary of Contents for EVOP12140

Page 1: ...ument Revision Date 18 NOV 2021 Document Language ENGLISH EN Operation and Maintenance Manual Pump Per Point Lift System Enerpac EVOP12140 EVOP140150 EVOP180150 To reduce the risk of injury user must...

Page 2: ......

Page 3: ...lutions For additional information visit www enerpac com WARRANTY Refer to the Enerpac Global Warranty document for terms and conditions of the product warranty Such warranty information can be found...

Page 4: ...NAL TABLE 10 6 3 EVOP CAPABILITIES 10 7 INITIAL SETUP 11 7 1 ELECTRIC CONNECTIONS 11 7 2 ELECTRIC PANEL 11 7 3 PENDANT CONTROL 11 8 SCREENS 12 8 1 INITIAL SCREEN 12 8 2 MAIN SCREEN 12 8 3 WORK PARAMET...

Page 5: ...FAST RETRACT MODE 23 9 9 DEPRESSURIZE MODE 23 9 10 CONTROLLING THE HYDRAULIC FLOW OF A LINE 23 10 MAINTENANCE 23 10 1 CHECK OIL LEVEL 23 10 2 CHANGE OIL AND CLEAN RESERVOIR 24 10 3 FILTER CARTRIDGE RE...

Page 6: ...orce to unseat a coupler check ball that is under hydraulic pressure Take every precaution to prevent oil leaks from occurring High pressure oil leaks can penetrate the skin resulting in serious injur...

Page 7: ...conductor is properly wired before reconnecting the pump to the outlet Consult a qualified electrician if grounding conductor wiring procedures are not completely understood or if there is any doubt a...

Page 8: ...E EVOP12140W J EVOP140150W J EVOP180150W J 3 Introduction 3 1 Overview The Pump Per point Lift System EVOP enables control movement of one lifting point remotely The load can be lifted lowered using s...

Page 9: ...ump 5 Oil visual level 6 Electronic oil level 7 Thermo sensor 8 Reservoir 9 Electric plug 10 Electric cabinet 11 Electric motor 12 Frame 13 Breather filter 14 A line pressure transducer 15 Fast retrac...

Page 10: ...cobendas Madrid Spain T 34 91 884 88 06 1 2 3 4 5 6 7 8 9 10 14 CW1 CW2 COUT CIN CPF CSS COMM CPT1 CPT2 CPC TOWER 15 16 17 11 12 13 1 Running light beacon 2 Main switch 3 Touch screen 4 Alarm reset pu...

Page 11: ...ic motor 10 Housing 11 Coupling 12 Pump 13 Suction filter 14 Gauge 15 Needle valve 16 Gauge 17 Pressure switch 18 Relief valve 19 Check valve 20 Distribution valve 4 3 24 V 21 Relief valve 22 Compensa...

Page 12: ...first stage 13 l m 793 3 in min Reservoir 150 l 39 6 gal Oil grade ISO VG32 Motor power 7 5 kW Motor speed Inverter Frequency 15 50 Hz Power supply W J 380 415V 3pH 440 480V 3pH Control voltage 24 VDC...

Page 13: ...Setup 7 1 Electric Connections EVOP is factory equipped with 3 phase electrical cable for the given voltage Connect the equipment to power adhering to all applicable local and national codes The disc...

Page 14: ...nd password 100 8 2 Main Screen Figure 8 Main Screen Details This is the main menu screen of the software in local mode From this screen the user can access the screens to set up EVOP s parameters The...

Page 15: ...hot This button makes a snapshot of the current screen and saves it in USB memory 5 Back button The user can go through this button to the previous screen 8 3 Work Parameters Screen Figure 13 Work Par...

Page 16: ...f the calibration is going to be carried out or not depending on the type of cylinder used Refer to Figures 17 and 18 for details Figure 17 Cylinder Calibration Selection DIRECT INDIRECT Calibration o...

Page 17: ...ls Offset is generally used to have a dimension reference when a load is going to be lifted to an unknown dimension and that load is subsequently lowered to the same location Since the wire of the str...

Page 18: ...ibration work is performed the cylinder will have value A 0 when retracted This screen has similar elements to the Offset screen Two buttons are different 1 Calibration If the calibration is allowed b...

Page 19: ...in each line and the real value of analogical signal mA The parameters that can be typed are Low Value mA and High Value mA These values must be given by the manufacturer Furthermore the operator can...

Page 20: ...g the movement These are A Absolute position The absolute position is the position of the sensor taken from the initial zero This initial zero can be adjusted to match the cylinder plunger position in...

Page 21: ...art cycle in the console oil will be redirected to tank through the shortest and fastest way to reduce the time for retracting the plunger of the cylinder In this screen there is the following element...

Page 22: ...he back button to go to the main screen 8 17Users Screen Figure 36 Users Screen Details In this screen the user can create and set several users to manage the system The following elements are shown 1...

Page 23: ...parameter is given in Amperes Alarm Code This section shows if there is any alarm in the system Fault Code This section shows if there is any fault in the system 8 19Hour Counter Screen Figure 38 Hou...

Page 24: ...with this mode the cylinders do not make a synchronized movement between them In order to work with this mode follow the steps below 1 Ensure that all elements are correctly plugged and there are no a...

Page 25: ...of the equipment pump pipes hoses and cylinder In order to work with this mode follow the steps below 1 Be sure that no load is being withstood by the cylinder 2 Go to Depressurize screen Refer to pa...

Page 26: ...level is on top of the sight gauge but letting some visible part without oil 7 Leave the pump two hours quiet to purge the air 8 Close the pump s purge plug It is recommended that the aspiration and...

Page 27: ...Reset alarm Impossible To Start Tilt ing All Values Must Be Others Than 0 The value typed in the delta position of each cylinder is zero Type a delta position different than zero or deselect the cylin...

Page 28: ...26 Doc L4540_a 12 Parts List Product Date Code Beginning With A 12 1EVOP12140 Figure 42 EVOP12140 Frame Figure 43 EVOP12140 Reservoir...

Page 29: ...Doc L4540_a 27 NOTES Torque to 23 Nm Torque to 46 Nm NOTES Torque to 23 Nm Torque to 5 5 Nm Figure 44 EVOP12140 Hydraulic part Figure 45 EVOP12140 Powerpack components...

Page 30: ...with main components NOTES Torque to 35 Nm Torque to 5 5 Nm Torque to 210 Nm Torque to 13 Nm Torque to 55 Nm Torque to 9 5 Nm Torque to 70 Nm Torque to 120Nm Torque to 180 Nm Torque to 100 Nm Torque...

Page 31: ...5 99 2 Visual level 1 DB4016022 3 Valve ball 1 DB9359900 12 Repair Parts List Figure 44 Item Description Qty Part number 1 Screw SHCS HEX M8X30 10 CBA825028 1A 2 Waher flat 10 CAE1080108 1A 3 Assembly...

Page 32: ...ting 1 BSP 1 DB2325095 21 Elbow swivel 15L 1 DB2340095 22 Fitting 3 8 BSP 1 DB2343095 23 Elbow M6X1 TUBE 4 1 DB2472091 24 Fitting 1 8 BSP 1 DB2473091 25 Reducer BSPP 1 4 to BSPP 1 8 1 DB2474091 26 Plu...

Page 33: ...12 2EVOP140150 Figure 47 EVOP140150 Frame Figure 48 EVOP140150 Reservoir NOTES Torque to 46 Nm Torque to 135 Nm Torque to 25 Nm NOTES Torque to 38 Nm Torque to 46 Nm Torque to 25 Nm Torque to 80 Nm To...

Page 34: ...32 Doc L4540_a Figure 49 EVOP140150 Powerpack components Figure 50 EVOP140150 Upper view NOTES Torque to 9 5 Nm...

Page 35: ...eservoir with main components NOTES Torque to 35 Nm Torque to 210 Nm Torque to 90 Nm Torque to 120 Nm Torque to 55 Nm Torque to 9 5 Nm Torque to 13 Nm Torque to 100 Nm Torque to 320 Nm Torque to 10 16...

Page 36: ...Decal 2 CL537026 7 Plug 1 DB2141006 8 Valve ball 1 DB9359900 12 9 ISO lifting point 4 DB9449226 Repair Parts List Figure 49 Item Description Qty Part number 1 Cable tray 1 DB4651380 2 Screw SHCS 4 CBA...

Page 37: ...79299 1 24 Elbow 22L 1 DB2482095 25 Elbow swivel 22L 1 DB2483095 26 Fitting 1 2 BSP 12L 1 DB2667095 27 Elbow swivel 1 DB2668095 28 Fitting 1 BSP 18L 1 DB2774095 29 Motor gasket 1 DB2781037 30 Fitting...

Page 38: ...12 3EVOP180150 NOTES Torque to 46 Nm Torque to 135 Nm Torque to 25 Nm NOTES Torque to 38 Nm Torque to 46 Nm Torque to 25 Nm Torque to 80 Nm Torque to 135 Nm Figure 52 EVOP180150 Frame Figure 53 EVOP18...

Page 39: ...Doc L4540_a 37 Figure 54 EVOP180150 Powerpack components Figure 55 EVOP140150 Upper view NOTES Torque to 9 5 Nm...

Page 40: ...eservoir with main components NOTES Torque to 35 Nm Torque to 210 Nm Torque to 90 Nm Torque to 13 Nm Torque to 55 Nm Torque to 9 5 Nm Torque to 70 Nm Torque to 100 Nm Torque to 320 Nm Torque to 10 16N...

Page 41: ...1 DB9091900 6 Decal 2 CL537026 7 Plug 1 DB2141006 8 Valve ball 1 DB9359900 12 9 ISO lifting point 4 DB9449226 Repair Parts List Figure 54 Item Description Qty Part number 1 Cable tray 1 DB4651380 2 Sc...

Page 42: ...2 1 DB2477095 25 Clamp 1 DB2479299 1 26 Elbow 22L 1 DB2482095 27 Elbow swivel 22L 1 DB2483095 28 Fitting 1 2 BSP 12L 1 DB2667095 29 Elbow swivel 1 DB2668095 30 Motor gasket 1 DB2782037 31 Fitting 3 4...

Page 43: ...Doc L4540_a 41 12 4Distribution Manifold EVOP Figure 57 Distribution manifold...

Page 44: ...8 Valve 2 2 NC 1 GR2 22 X24 9 Modular relief valve 1 DB1279663 10 Distribution valve 4 2 1 DB1278660 11 Needle valve 4 NV251 12 Gauge 3 G2536L 13 Gauge 1 G2516L 14 Pressure transducer 2 020 KSEEZB08C...

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Page 49: ...2020 Enerpac Tool Group All Rights Reserved www enerpac com...

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