Enerpac EVOP12140 Operation And Maintenance Manual Download Page 1

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Document Number: L4540
Document Revision: A
Document Revision Date: 18-NOV-2021
Document Language: ENGLISH EN

Operation and Maintenance Manual

Pump Per Point Lift System

Enerpac EVOP12140, EVOP140150 & EVOP180150

To reduce the risk of injury, user must read and understand this document before use.

Summary of Contents for EVOP12140

Page 1: ...ument Revision Date 18 NOV 2021 Document Language ENGLISH EN Operation and Maintenance Manual Pump Per Point Lift System Enerpac EVOP12140 EVOP140150 EVOP180150 To reduce the risk of injury user must...

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Page 3: ...lutions For additional information visit www enerpac com WARRANTY Refer to the Enerpac Global Warranty document for terms and conditions of the product warranty Such warranty information can be found...

Page 4: ...NAL TABLE 10 6 3 EVOP CAPABILITIES 10 7 INITIAL SETUP 11 7 1 ELECTRIC CONNECTIONS 11 7 2 ELECTRIC PANEL 11 7 3 PENDANT CONTROL 11 8 SCREENS 12 8 1 INITIAL SCREEN 12 8 2 MAIN SCREEN 12 8 3 WORK PARAMET...

Page 5: ...FAST RETRACT MODE 23 9 9 DEPRESSURIZE MODE 23 9 10 CONTROLLING THE HYDRAULIC FLOW OF A LINE 23 10 MAINTENANCE 23 10 1 CHECK OIL LEVEL 23 10 2 CHANGE OIL AND CLEAN RESERVOIR 24 10 3 FILTER CARTRIDGE RE...

Page 6: ...orce to unseat a coupler check ball that is under hydraulic pressure Take every precaution to prevent oil leaks from occurring High pressure oil leaks can penetrate the skin resulting in serious injur...

Page 7: ...conductor is properly wired before reconnecting the pump to the outlet Consult a qualified electrician if grounding conductor wiring procedures are not completely understood or if there is any doubt a...

Page 8: ...E EVOP12140W J EVOP140150W J EVOP180150W J 3 Introduction 3 1 Overview The Pump Per point Lift System EVOP enables control movement of one lifting point remotely The load can be lifted lowered using s...

Page 9: ...ump 5 Oil visual level 6 Electronic oil level 7 Thermo sensor 8 Reservoir 9 Electric plug 10 Electric cabinet 11 Electric motor 12 Frame 13 Breather filter 14 A line pressure transducer 15 Fast retrac...

Page 10: ...cobendas Madrid Spain T 34 91 884 88 06 1 2 3 4 5 6 7 8 9 10 14 CW1 CW2 COUT CIN CPF CSS COMM CPT1 CPT2 CPC TOWER 15 16 17 11 12 13 1 Running light beacon 2 Main switch 3 Touch screen 4 Alarm reset pu...

Page 11: ...ic motor 10 Housing 11 Coupling 12 Pump 13 Suction filter 14 Gauge 15 Needle valve 16 Gauge 17 Pressure switch 18 Relief valve 19 Check valve 20 Distribution valve 4 3 24 V 21 Relief valve 22 Compensa...

Page 12: ...first stage 13 l m 793 3 in min Reservoir 150 l 39 6 gal Oil grade ISO VG32 Motor power 7 5 kW Motor speed Inverter Frequency 15 50 Hz Power supply W J 380 415V 3pH 440 480V 3pH Control voltage 24 VDC...

Page 13: ...Setup 7 1 Electric Connections EVOP is factory equipped with 3 phase electrical cable for the given voltage Connect the equipment to power adhering to all applicable local and national codes The disc...

Page 14: ...nd password 100 8 2 Main Screen Figure 8 Main Screen Details This is the main menu screen of the software in local mode From this screen the user can access the screens to set up EVOP s parameters The...

Page 15: ...hot This button makes a snapshot of the current screen and saves it in USB memory 5 Back button The user can go through this button to the previous screen 8 3 Work Parameters Screen Figure 13 Work Par...

Page 16: ...f the calibration is going to be carried out or not depending on the type of cylinder used Refer to Figures 17 and 18 for details Figure 17 Cylinder Calibration Selection DIRECT INDIRECT Calibration o...

Page 17: ...ls Offset is generally used to have a dimension reference when a load is going to be lifted to an unknown dimension and that load is subsequently lowered to the same location Since the wire of the str...

Page 18: ...ibration work is performed the cylinder will have value A 0 when retracted This screen has similar elements to the Offset screen Two buttons are different 1 Calibration If the calibration is allowed b...

Page 19: ...in each line and the real value of analogical signal mA The parameters that can be typed are Low Value mA and High Value mA These values must be given by the manufacturer Furthermore the operator can...

Page 20: ...g the movement These are A Absolute position The absolute position is the position of the sensor taken from the initial zero This initial zero can be adjusted to match the cylinder plunger position in...

Page 21: ...art cycle in the console oil will be redirected to tank through the shortest and fastest way to reduce the time for retracting the plunger of the cylinder In this screen there is the following element...

Page 22: ...he back button to go to the main screen 8 17Users Screen Figure 36 Users Screen Details In this screen the user can create and set several users to manage the system The following elements are shown 1...

Page 23: ...parameter is given in Amperes Alarm Code This section shows if there is any alarm in the system Fault Code This section shows if there is any fault in the system 8 19Hour Counter Screen Figure 38 Hou...

Page 24: ...with this mode the cylinders do not make a synchronized movement between them In order to work with this mode follow the steps below 1 Ensure that all elements are correctly plugged and there are no a...

Page 25: ...of the equipment pump pipes hoses and cylinder In order to work with this mode follow the steps below 1 Be sure that no load is being withstood by the cylinder 2 Go to Depressurize screen Refer to pa...

Page 26: ...level is on top of the sight gauge but letting some visible part without oil 7 Leave the pump two hours quiet to purge the air 8 Close the pump s purge plug It is recommended that the aspiration and...

Page 27: ...Reset alarm Impossible To Start Tilt ing All Values Must Be Others Than 0 The value typed in the delta position of each cylinder is zero Type a delta position different than zero or deselect the cylin...

Page 28: ...26 Doc L4540_a 12 Parts List Product Date Code Beginning With A 12 1EVOP12140 Figure 42 EVOP12140 Frame Figure 43 EVOP12140 Reservoir...

Page 29: ...Doc L4540_a 27 NOTES Torque to 23 Nm Torque to 46 Nm NOTES Torque to 23 Nm Torque to 5 5 Nm Figure 44 EVOP12140 Hydraulic part Figure 45 EVOP12140 Powerpack components...

Page 30: ...with main components NOTES Torque to 35 Nm Torque to 5 5 Nm Torque to 210 Nm Torque to 13 Nm Torque to 55 Nm Torque to 9 5 Nm Torque to 70 Nm Torque to 120Nm Torque to 180 Nm Torque to 100 Nm Torque...

Page 31: ...5 99 2 Visual level 1 DB4016022 3 Valve ball 1 DB9359900 12 Repair Parts List Figure 44 Item Description Qty Part number 1 Screw SHCS HEX M8X30 10 CBA825028 1A 2 Waher flat 10 CAE1080108 1A 3 Assembly...

Page 32: ...ting 1 BSP 1 DB2325095 21 Elbow swivel 15L 1 DB2340095 22 Fitting 3 8 BSP 1 DB2343095 23 Elbow M6X1 TUBE 4 1 DB2472091 24 Fitting 1 8 BSP 1 DB2473091 25 Reducer BSPP 1 4 to BSPP 1 8 1 DB2474091 26 Plu...

Page 33: ...12 2EVOP140150 Figure 47 EVOP140150 Frame Figure 48 EVOP140150 Reservoir NOTES Torque to 46 Nm Torque to 135 Nm Torque to 25 Nm NOTES Torque to 38 Nm Torque to 46 Nm Torque to 25 Nm Torque to 80 Nm To...

Page 34: ...32 Doc L4540_a Figure 49 EVOP140150 Powerpack components Figure 50 EVOP140150 Upper view NOTES Torque to 9 5 Nm...

Page 35: ...eservoir with main components NOTES Torque to 35 Nm Torque to 210 Nm Torque to 90 Nm Torque to 120 Nm Torque to 55 Nm Torque to 9 5 Nm Torque to 13 Nm Torque to 100 Nm Torque to 320 Nm Torque to 10 16...

Page 36: ...Decal 2 CL537026 7 Plug 1 DB2141006 8 Valve ball 1 DB9359900 12 9 ISO lifting point 4 DB9449226 Repair Parts List Figure 49 Item Description Qty Part number 1 Cable tray 1 DB4651380 2 Screw SHCS 4 CBA...

Page 37: ...79299 1 24 Elbow 22L 1 DB2482095 25 Elbow swivel 22L 1 DB2483095 26 Fitting 1 2 BSP 12L 1 DB2667095 27 Elbow swivel 1 DB2668095 28 Fitting 1 BSP 18L 1 DB2774095 29 Motor gasket 1 DB2781037 30 Fitting...

Page 38: ...12 3EVOP180150 NOTES Torque to 46 Nm Torque to 135 Nm Torque to 25 Nm NOTES Torque to 38 Nm Torque to 46 Nm Torque to 25 Nm Torque to 80 Nm Torque to 135 Nm Figure 52 EVOP180150 Frame Figure 53 EVOP18...

Page 39: ...Doc L4540_a 37 Figure 54 EVOP180150 Powerpack components Figure 55 EVOP140150 Upper view NOTES Torque to 9 5 Nm...

Page 40: ...eservoir with main components NOTES Torque to 35 Nm Torque to 210 Nm Torque to 90 Nm Torque to 13 Nm Torque to 55 Nm Torque to 9 5 Nm Torque to 70 Nm Torque to 100 Nm Torque to 320 Nm Torque to 10 16N...

Page 41: ...1 DB9091900 6 Decal 2 CL537026 7 Plug 1 DB2141006 8 Valve ball 1 DB9359900 12 9 ISO lifting point 4 DB9449226 Repair Parts List Figure 54 Item Description Qty Part number 1 Cable tray 1 DB4651380 2 Sc...

Page 42: ...2 1 DB2477095 25 Clamp 1 DB2479299 1 26 Elbow 22L 1 DB2482095 27 Elbow swivel 22L 1 DB2483095 28 Fitting 1 2 BSP 12L 1 DB2667095 29 Elbow swivel 1 DB2668095 30 Motor gasket 1 DB2782037 31 Fitting 3 4...

Page 43: ...Doc L4540_a 41 12 4Distribution Manifold EVOP Figure 57 Distribution manifold...

Page 44: ...8 Valve 2 2 NC 1 GR2 22 X24 9 Modular relief valve 1 DB1279663 10 Distribution valve 4 2 1 DB1278660 11 Needle valve 4 NV251 12 Gauge 3 G2536L 13 Gauge 1 G2516L 14 Pressure transducer 2 020 KSEEZB08C...

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